Raytec RAYMAX WARRIOR User manual

illuminators installation guide

LUX WARRIORMAX and

This installation guide provides instructions for installing the RAYMAX Infra-Red and

RAYLUX White-Light WARRIOR series of explosion protected illuminators.

1. Safety Instructions

2. Installation

3. Maintenance

4. Technical Speciﬁcation

5. Trouble Shooting

Version 4.0

Important information

• TheWARRIORseriesofexplosionprotectedilluminatorsarespecialistdevices,

certiﬁed for use in speciﬁc operating environments.

• Theunitsmustbeinstalledinaccordwiththeseinstructions,mustbecorrectly

certiedforthespecicoperatingenvironmentandmustbeinstalledbysuitably

qualiﬁed personnel.

• Ifyouhaveanyqueriesabouttheinstallationorthecerticationoftheunit–please

contactRaytecforimmediateassistanceandadvice.

Overview

1.Safetyinstructions

1. ReadthisleaetcarefullybeforecommencingtoinstalltheWARRIORunitandretainit

forfutureuse.Installationcanonlybecarriedoutbysuitablyqualiedpersonnel.

2. Checkthecerticationtoensurethatthemainssupplyandtheambienttemperature

presentissuitablefortheunitbeinginstalled.

3. IftheWARRIORunitistobeinstalledinareasofhighvibration,pleaseconsultRaytec.

4. The WARRIOR unit housing is constructed from marine grade aluminium and

polycarbonate. The end user must ensure that these materials are suitable for the

atmospheretheWARRIORunitwillbeinstalledin;Zone1andZone2Hazardousareas.

5. The incoming mains cable should not exceed a temperature rise of 61˚C above

theambientconditions;selectsuitablecableandcablegland.You must use ATEX

approvedcableandglandse.g.M25,foradviceonsuitableglandsandcablesplease

contactRaytec

Specicationssubjecttochangewithoutnotice.

Installationtobecarriedoutbysuitabletrainedandqualiedpersonnel.

Isolatemainsbefore

removing cover

Installinawell

ventilated area

Donotcontinually

stare at lamp

1.5m

2. Installation

Mount WARRIOR Unit

1. TomeettherequirementsofcerticationaMINIMUMof2xingpointsmustbeused,

thexing/xingpointsmustbesuitablefortheconditionsofuse.

2. Theunitmayhavebeensuppliedwithanintegratedphotocell.Careshouldbetaken

whenpositioningtheunittoensurethesensorisnotshielded,isnotpointingdirectly

atanotherlightsourceandismonitoringthegeneral,prevailinglightconditions.

3. TheWARRIORilluminatorandthe mounting bracket is suppliedtogetheras a unit.

Theboltsinthesideofthehousingshallberemovedandusedtosecurethebracketto

theWARRIORhousing.Itisveryimportantthattheredbrewashersarettedbetween

theWARRIORhousingandthemountingbracket.Theunitmustbealignedrstbefore

securingthebracket.Theunitcanbemountedhorizontallyorverticallyallowingthe

unittopointup/downorleft/right.

267

R30

120

R15

5 x

HOLES 9

100

281

250

245

202

2 x M20 ENTRIES

COMPLETE WITH

IEC Ex APPROVED

STOPPER PLUGS

EXTERNAL

EARTH/GROUND

POINT

135

Power Connections

1 2 3 4 5 6 7 8 9 10 11 12

Terminal Loop

(colour may vary)

MAINS

INPUT

MAINS

LOOPING

OUTPUT

(OPTIONAL)

LAMPS (LED)

OUTPUTS

(OPTIONAL)

PHOTOCELL

INPUT

(OPTIONAL)

Terminal Pins

Wiring Label

Terminal

Cable Crimp

(colour may vary)

Terminal

Block

Weidmüller

WHITEWHITE

BLACKBLACK

BLACK

RED

BLUE

BROWN

GREEN/YELLOW

Photocell Black

(-ve)

Red

(+ve) N L E

WiretheMainscableintotheterminalblock.Provisionhasbeenmadeforthisandidentied

astheE(Earth/Ground),L(Live)andN(Neutral)terminals.Therearetwopairsofcontacts

foreachofthesetofacilitateamainscablethatcanbeloopedinandoutoftheunit.

4. Installershouldearth/groundtheunitseparately.

5. Connectwirestomainssupply;

Blue=Neutral

 Brown=Live

 Green/Yellow=Earth/Ground

6. Iftheunitisopenedforanyreason,disconnectmains.

For 24V version only – Must not be used on a Centre Tapped Earth Transformer

power supply

Additional important information

Note: Torque = Newton Metre (Nm)

7. All WARRIOR units have terminal blocks suitable for 4mm2 live, neutral and earth/

ground.

8. Wheninstallingtheunitthespecialconditionsforsafeuseshouldbeadheredto–

i. Exceptforinternalwiring,notmorethanonesingleormultiplestrandleadshallbe

connected into either side of any terminal, unless multiple conductors have been

joinedinasuitablemanner,e.g.twoconductorsintoasingleinsulatedcrimpedboot

lace ferrule.

ii. Leadsconnectedtotheterminalsshallbeinsulatedfortheappropriatevoltageand

thisinsulationshallextendtowithin1mmofthemetaloftheterminalthroat.

iii. Allterminalscrews,usedandunused,ontheWARRIORterminalblock(typeBkIECEx

SIR05.0035Uterminalblock)shallbetighteneddowntobetween0.5Nmand0.7Nm.

iv. The WARRIOR terminal hey shall only be installed and wired with cable within a

temperature range of -10°C to 80°C.

v. Whencross-connectingcombsareusedontheterminalstherelevantconditionsof

certicationIECExSIR05.0035UandIECExSIR05.0037Ushallbeapplied.

vi. Cableentryholesshallbettedwitheitheranappropriatelycertiedcableglandor

appropriatelycertiedblankingelement.Theseshallprovideandmaintainaminimum

enclosureingressprotectionofIP66orIP67asappropriate.

vii. IntheunlikelyeventofthefailureofanLED,theassemblymustbereplaced;contact

Raytecforassistance.

4. Technical Speciﬁcation

Input Voltage 100-254VAC

 24VAC/DCversionavailable

Consumption 60Wmax

Power Factor >0.95

Mains Frequency 50/60Hz

IP Rating 66/67

Weight 6kg

Dimensions 250x165x145mm

ATEX and IECEx Zone1&Zone2:

Rating II2GDExembII

Protection / Certiﬁcation

IECEx Cert.

ExembIICT4Gb

ExtIIICT103°C

DbIP66/67

Tamb-20°Cto+50°C

ATEX Cert.

II2GD

ExembIICT4Gb

ExtIIICT103°C

DbIP66/67

Ta=-20°Cto+50°C

WARRIOR Speciﬁcation

3. Maintenance

1. IsolatetheWARRIORunitfromthemainssupplyandallowtocoolbeforecarryingout

anymaintenancework.

2. IntheunlikelyeventofthefailureofanLED,theassemblymustbereplaced;contact

Raytecforassistance.

3. ItisessentialthatallWARRIORunitsaremaintainedinaccordancewiththerequirements

of the EN60079-17standard: (Electrical apparatus for explosive gas atmospheres –

otherthanmines).

4. IMPORTANT. No modications are permitted to the unit, all spare parts must be

purchased from the manufacturer, unauthorized modications or spare parts will

invalidate certiﬁcation.

5. ELECTROSTATIC CHARGING HAZARD-Plasticcomponentsmaybecleanedwith

watercontainingasmallamountofdetergent,followedbyacleanwaterwash.Surplus

watercanbewipedoffplasticcomponents,buttheyshouldnotbewipedorpolished

withadryclothtoavoidabuild-upofstaticelectricity.

6. Disposalofpackaging,WARRIORunitandoldLEDassembliesshouldbecarriedout

inaccordancewithnationalregulations.

PART CODES & DISTANCES

RLW-200-10 RAYLUXWarrior,10° White-Light 120m(394ft)

RLW-200-30 RAYLUXWarrior,30° White-Light 65m(213ft)

RLW-200-50 RAYLUXWarrior,50° White-Light 45m(184ft)

5.Troubleshooting

1. EnsurethetwoLEDboardsarecorrectlywiredtoterminalblock.

Red to Red : Black to Black

2. EnsureMainsinputiscorrectlyconnected.

Earth/Ground to Yellow/Green : Live to Brown : Neutral to Blue

3. EnsureMainsInputisturnedonatthesource

PART CODES & DISTANCES

RMW2-200-10 RAYMAXWarrior,10° 850nm 150m(492ft)

RMW2-200-30 RAYMAXWarrior,30° 850nm 80m(262ft)

RMW2-200-50 RAYMAXWarrior,50° 850nm 56m(184ft)

RAYMAX WARRIOR: Infra-Red

RAYLUX WARRIOR: White-Light

UK / Europe

T: +44 (0) 1670 520055

F: +44 (0) 1670 819760

sales@rayteccctv.com

Americas (Toll Free)

T: +1 888 505 8335

ussales@rayteccctv.com

www.rayteccctv.com

WII/11/10.1

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