Raypak 1005-2005 User manual

Catalog No.: 6000.37 Effective: 9-15-08 Replaces: NEW

Job:

Engineer:

Contractor:

Prepared By: Date:

Model: Indoor/Outdoor:

97% Thermal Efficiency at Full Rate; Up to 99% at Part Load

100% Factory Fire Tested

Maximum Outlet Water Temperature: 160°F

Minimum Acceptable Inlet Water Temperature: 50°F

Full Safety Diagnostics with History

Footprint: Less Than 10.8 ft2

Limited Twenty-Five-Year Thermal Shock Warranty

Limited Ten-Year Primary Heat Exchanger Warranty

Limited Five-Year Secondary Heat Exchanger Warranty

Full Electronic Modulation, Constant Ratio 4:1 Turndown

Digital Controller with LCD Display

Status Display Lights

Heat Exchanger

Bronze Headers

ASME HLW Stamped; 160 PSIG

MAWP

National Board Listed

Cupro Nickel Fin Tubing

ASME Powder-Coated Tube Sheet

Silicone High Temp O-Rings

ASME Pressure Relief Valve

125 PSIG – Standard (Loose)

150 PSI Air Vent, Auto

T&P Gauge (Loose)

Stainless Steel Secondary Heat

Exchanger

Stainless Steel Evaporator Plate

Boiler Pump: Bronze, HP,

120V, 1∅, 60Hz

Control

120V, 60Hz, 1Ø, Power Supply

120/24V 60Hz Transformer

Ignition Module

3-Try – Standard

Single-Try – Option C-6

Hot Surface Ignition (HSI)

Remote Flame Sensor

High Limit Control, Auto Reset

On/Off Power Switch

Flow Switch

Blocked Vent Pressure Switch

Combustion Air Proving Switch

Freeze Protection

Pump Switch

Pump Time Delay

Blocked Condensate Switch

Control (cont.)

Diagnostics Panel with LCD Display,

2 lines, 20 characters

Digital Temperature Control

Water Temperature Sensors (3)

Cold Water Protection

Burner

Ultra-Low NOx: Less than 20 PPM

(Natural Gas Only)

Gas Train

Fuel

Natural Gas

Propane

Zero Governor Regulator

Dual-Seat Combination Valve

Electronic Firing Mode (WHP)

Construction

Indoor/Outdoor Construction

Front Controls Enclosed

PolyTuf Powder Coat Finish

Rear Connections (Water, Gas, Vent,

Electrical, Comb. Air, Cond. Drain)

Combustion Air Filter

Design Certified ANSI Z21.10.3/CSA 4.3

Venting

Vent Termination

Outdoor or Indoor, Vertical –

Option D-11

Indoor, Horizontal – Option D-15

Extractor - Optional

By others

Not required

Multi-Boiler Digital Temp Controllers

B-36 TempTracker Mod+,

2-4 Water Heaters

B-37 TempTracker Mod+,

5-10 Water Heaters

B-38 TempTracker Mod+,

11-16 Water Heaters

Options

F-10 Low Water Cut-Off, Remote

Probe

I-5 High Limit, Manual Reset,

Adj., 100-200°F

S-1 Low Gas Pressure Switch,

Manual Reset

S-2 High Gas Pressure Switch,

Manual Reset

Z-12 Condensate Neutralizer Kit

Regulatory Agency Requirements

XTherm

™

- Type WHP

Water Heaters

Models 1005-2005

Catalog No.: 6000.37 Effective: 9-15-08 Replaces: NEW

XTherm – Type WHP

Models 1005-2005 Model

Model

MBTUH Dimensions (in.) Amp Draw** Ship

Weight

(WHP-) B D E F G* K L M N P R Y

Heater w/ Pump (Lbs.)

Input Output Height NPT Flue Ø C/A Ø Pump

1005 999 969 55-1/8 45 47-1/8 36-1/2 1-1/4 6 40-1/16 11-1/2 6 47-1/8 8-1/16 6-1/16 22 1/2 – 7 1065

1505 1500 11455 67-1/8 57 59-1/16 38-1/2 1-1/4 8 52-1/16 12-5/8 8 59-1/8 8-3/16 6-1/16 26 3/4 -11 1234

2005 1999 1939 81-1/8 71 71-3/16 38-1/2 2 8 64-1/16 12-5/8 8 73-1/8 8-3/16 6-1/4 35 1 - 14 1461

Note: Ratings shown are for elevations up to 4,500 feet. For installations at elevations

above 4,500 feet, please consult the factory for additional instructions. * For Propane Gas, all models are 1”

** Supply breaker must have delayed trip.

RATES OF FLOW (GPM)

Maximum Flow Minimum Flow

Model

(WHP-) GPM ∆T (°F) GPM ∆T (°F)

1005 113 17 47 40

1505 113 25 71 40

2005 116 33 95 40

CLEARANCES (in.)

Front Rear Right Left Top Floor Vent

Certified Minimum 24 12 1 1 0 0 1

Recomm. Service 24 36 24 1 10 n/a n/a

NOTE: Primary/Secondary plumbing

is mandatory for proper operation.

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