Raven SmarTrax User manual

SmarTrax™ Installation Manual

Ag-Chem RoGator 854 (1996 and Earlier)

While every effort has been made to ensure the accuracy of this document,

Raven Industries assumes no responsibility for omissions and errors. Nor is any

liability assumed for damages resulting from the use of information contained

herein.

Raven Industries shall not be held responsible or liable for the effects of

atmospheric conditions and sunspot activity on the performance of our products.

Raven Industries cannot guarantee the accuracy, integrity, continuity, or

availability of the GPS signal from the U.S. Department of Defense/NAVSTAR

GPS satellites, the OmniSTAR correction service or the WAAS correction

service.

Raven Industries accepts no responsibility for the use of the signal for other than

the stated purpose. Raven Industries shall not be responsible or liable for

incidental or consequential damages or a loss of anticipated benefits or profits,

work stoppage or loss or impairment of data arising out of the use, or inability to

use, the SmarTrax or any of its components.

Disclaimer

TABLE OF CONTENTS

016-0190-025

09/06

BASIC KIT CONTENTS................................................................................................................... 2

MOUNTING THE STEERING ASSIST MANIFOLD ........................................................................ 3

MOUNTING THE STEERING ASSIST MANIFOLD BRACKET........................................................ 3

MOUNTING THE LINEAR STEERING POSITION SENSOR (SPS) ................................................ 4

CONNECTING P AND EF HOSES .................................................................................................. 5

CONNECTING THE SUPPLIED EF HOSE...................................................................................... 6

CONNECTING LEFT AND RIGHT HOSES ..................................................................................... 7

CONNECTING T HOSES .............................................................................................................. 10

SCHEMATICS ............................................................................................................................... 11

START-UPPROCEDURES........................................................................................................... 12

BASIC KIT CONTENTS

Quantity Item Description Part Number

1SENSOR, LINEAR WHEEL ANGLE 063-0181-001

1HOSE, HYD., 3/4" JIC(F) 90° TO 3/4" JIC(F), 62"

LONG 214-1000-093

1HOSE, HYD., 3/4" JIC(F) 90° TO 9/16" JIC(F), 46"

LONG 214-1000-097

1HOSE, HYD., 3/4" JIC(F) 90° TO 9/16" JIC(F), 201"

LONG 214-1000-099

1HOSE, HYD., 3/4" JIC(F) 90° TO 9/16" JIC(F), 201"

LONG 214-1000-100

1VALVE, HYD., OPEN CENTER, NON LOAD

REACTIVE, W/FTG. 334-0003-020

1SWITCH, PRESS, MICRO, HD, 15-100 BAR ADJ.,

W/90° FTG 422-0000-074

4BOLT, HEX, 3/8"-16 UNC x 1/2" 311-0054-105

2BOLT, 3/8-16 x 1 1/4" 311-0054-106

4BOLT, HEX HEAD, GR8, M8 x 1.25 x 15mm,

BLACK 311-0070-015

4NUT, 3/8-16 312-1000-037

6WASHER, LOCK, SPLIT, 3/8" 313-1000-022

2WASHER, LOCK, M8 313-1000-042

4WASHER, FLAT, 3/8" 313-2300-013

4WASHER, .406 ID x .812 OD x .065 THK 313-2300-014

2BRACKET, FORMED SPS MOUNTING ROGATOR

854 107-0171-722

3FTG., ADAPTER, SWIVEL RUN TEE, 3/4" JIC

M/M/F 333-0012-039

3FTG., ELBOW, 90° SWIVEL, 9/16" JIC M/F 333-0012-042

4FTG., ELBOW, 90° SWIVEL, 3/4" JIC M/F 333-0012-064

1MANUAL, INSTALLATION 016-0190-025

1MANUAL, INSTALLATION, SMARTRAX 016-9001-008

1LABEL, WARNING, DO NOT STEP 041-0159-688

1LABEL, WARNING, TAMPERING 041-0159-689

1CABLE, HYD., SOLENOID/OVERRIDE 115-0171-466

MOUNTING THE STEERINGASSIST MANIFOLD

Mount the Steering Assist Manifold to the bracket using the provided bolts and hole pattern. Be sure

that the A, B, & T ports of the valve face forward when the bracket is in place on the machine.

MOUNTING THE STEERINGASSIST MANIFOLD BRACKET

Locate the machines fuel tank brackets on the left hand side, underneath the cab. Find the hole

pattern already drilled in the front fuel tank support bracket and match the pattern with the hole pattern

on the mounting bracket. Use the provided bolts and secure the bracket to the tank support.

Smartrax Valve

Orientvalvesotheseconnections

point towards front of machine

MOUNTING THE LINEAR STEERING POSITION SENSOR (SPS)

Tighten SPS mounting screws in the outside hole in the mounting bracket. (i.e. the rear hole on the

rear bracket and the front hole on the front bracket)

Be sure not to over-compress or over-extend the SPS upon initial start-up. An additional hole may be

drilled in the bracket if sensor doesn’t fit properly.

Mount SPS to either the left or right steering cylinder on the machine using the supplied brackets.

Remove the bolts holding the steering cylinder. Place bracket on mount and insert bolt through

bracket and tighten as shown in pictures.

CONNECTING “P” AND “EF” HOSES

1. Locate the Steering Control Unit (SCU). This is under the cab of the sprayer.

Locating the Sprayer SCU

2. Disconnect the original “P” hose from the “P” port on the SCU.

Disconnecting the original “P” hose from “P” port on the SCU

3. Route the disconnected end of the original “P” hose back towards SteeringAssist Manifold.

4. Connect the original “P” hose to the “P” port on the Steering Assist Manifold.

CONNECTING THE SUPPLIED “EF” HOSE

1. Connect the supplied “EF” hose P/N 214-1000-093 to the “EF” port on the Steering Assist

Manifold.

2. Route the opposite end of the supplied “EF” hose forward towards the Steering Orbital.

3. Connect the supplied “EF” hose to the open pressure port on the Steering Orbital.

Connecting the original “P” hose to the “P” port on the Steering Assist Manifold

Connecting the supplied “EF” hose to the “P” port on the SCU

CONNECTING LEFT AND RIGHT HOSES

1. Locate the original “L” and “R” hoses at the front of the tractor.

Original “L” and “R” hoses

2. Disconnect the original “L” and “R” hoses from the tractor’s left and right tee fittings as shown

below.

Disconnecting original “L” and “R” hoses

3. Reconnect the original “R” hose to the opposite end of the supplied right tee connector.

4. Connect the supplied “R” hose (P/N 214-1000-100) to the branch end of the supplied right tee

connector. Connect the supplied “L” hose (P/N 214-1000-096) to the branch end of the

supplied left tee connector.

Connecting the “R” hoses to the right tee fitting

5. Gather supplied “L” and “R” hoses and route them backwards, through the left-side gap above

the front axle.

Routing supplied “L” and “R” hoses back towards the front axle

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