RASOR FP861V User manual

USE MANUAL english

CUTTINGUNIT

MOD.FP861V

ED.1-02/12

SERIALNUMBER

THECOMPANY

ACKNOWLEDGMENT

Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 bythetwopromotingpartners

Spinelli andCiminaghi.Formorethansixtyyearsithasbeenproducingautomaticcutting

systems,cuttingunits fortextileapplications andelectricandpneumaticcutters.

Initiallyconsideredasapointof referenceforcuttingsystemsinthe

textileapplications,theRasor®products arenowadayswidelyusedin

otherfields:chemical,automotive,nauticalandsportsectorsandin

furnituremanufacturing.

Rasor®canrelyontheprofessionalcontinuityof three generations,

thankstotheprecioussupportofthepromotingpartner,to hispassion,dedicationand

greatexperienceof seventyyears.

Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing

of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified

operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its

founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince

thebeginningof its activity.

Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe

improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand

technologies.

DearCustomer,

thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.

Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,

furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor

years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof

satisfiedcustomers.

Rasor®qualitysystem supervisesall thecompanyactivitiesinorderto providetheCustomer

withaservicethatmeets its needsandexpectations intermsof productquality,delivery

reliabilityandstock of finishedproducts.

Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum

performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®

products,itisrecommendedtouseonlyoriginalsparepartsandto contactthehead

officeforanymaintenancework.

1.GENERALSAFETY RULES

ThismanualisanintegralpartofcuttingunitFP861Vandmustbecarefully

readbeforeusingitsinceitgivesimportantindicationswithregardstoits safe

installation,useandmaintenance.Keepitwithcare.

BeforeusingcuttingunitFP861V,readcarefullythefollowinggeneralsafety

rules.

•PACKAGING.

Aftertakingoffthepackagingmakesurethatthecuttingunitisintact.Incaseof

doubtdonotuseitandcontactanauthorizedservicecentre.Donotleavepiecesof

packaging(plasticbags,foampolystyrene,boxes,etc.)withinthereachofchildren

ordisabledpersonssincetheyarepotentialsourcesofdanger.

•AVOIDDANGEROUSENVIRONMENTS.

•KEEPCHILDRENAWAY.

Unauthorizedpersons,inparticularchildren,mustbekeptawayfromtheworking

area.

•KEEPTHE WORKINGAREAALWAYSINORDER.

Theworkplacemustalwaysbekeptinorderandwelllightened.

•ALWAYSUSECUTTINGUNITFP861VPROPERLY.

Usethecuttingunitonlytocarryouttheworkstheyhavebeendesignedfor;do

notusethemimproperly.

•OBSERVETHEUSEOFTHE TOOLS.

Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.

•AVOIDACCIDENTALSTARTINGS.

BeforeconnectingcuttingunitFP861V,makesurethateverythingisinstalledproperly.

•CLOTHING.

Donotuselargeclothesoraccessoriesthatmightgetstuck inthemovingparts.

•GOGGLESANDPROTECTIVEMETALMESHGLOVES.

Alwaysusegoggles,protectivemetalmesh glovesapprovedbyRasor®duringuse

andmaintenanceoperations(accordingtoUNIEN388:2004standard).

•SPAREPARTS.

Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.

Blademaintenancemust beonlyperformedbyRasor®technicians.

•INSTALLATION.

Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize

yoursafetyandcancelsthewarranty.

Theoriginalconfigurationofthe cuttingunit mustnotbechangedatall.

Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.

In caseofnon-complianceimmediatelyinform Rasor®.

Alsomakesurethecuttingunithas notbeendamagedduringtransport.

CustomerCareTechnicalService

WARNING

Informativeletter

WARNING

Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although

themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,

Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details

andaccessories itdeems necessaryto improvethemachineorto meetmanufacturingor

commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual

immediately.

ALLRIGHTSARERESERVEDACCORDINGTOTHE

INTERNATIONALCOPYRIGHTCONVENTIONS,

Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe

priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.

Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas

beentakenincollectingandcheckingthedocumentationcontainedinthismanual

to makeitascompleteandcomprehensibleaspossible.

Nothingcontainedinthismanualcanbeconsideredasawarranty,either

expressedorimplied-including,not inarestrictiveway,thesuitabilitywarrantyfor

anyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa

modificationorconfirmationof thetermsof anypurchasecontract.

Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedtoworkinareasatriskof

explosions andathighriskof fire.

Incaseofdamageormalfunction,cuttingunitFP861Vmustnotbeuseduntil theCustomer

CareTechnicalServicehasrepairedthem.

Foranyinformation,pleasecontact

RASOR®ELETTROMECCANICAS.r.l.

ViaV.Caldesi,6;20161,MILANO(MI)-ITALY

Phone:+39.02.66221231;Fax:+39.02.66221293

e-mail: info@rasor-cutter.com

web: www.rasor-cutters.com

2.TRANSPORTAND PACKING

3.PLATE DATA

Serialnumber

Yearofproduction

Model

Motor

data

READTHEINSTRUCTIONMANUAL

USE METALGLOVES

USEGOGGLES

SHEARINGRISK

DONOTREMOVE THESAFETY

DEVICES

FP861V

900

H__________

Thecuttingunitis deliveredin acardboardboxwhich contains therearevarious options.The

codeof theorderedproductandits serialnumberareindicatedoutsidethepackage(see

picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage(see picture

2):

1) HSS steelpolygonalblade;

2) Butterflykeyforbladenutdisassembly;

3) Driftforbladedisassembly.

Themanufacturer'sidentificationand2006/42/ECSTANDARDconformityplate(see picture

below) islocatedonthefrontpartof thecuttingunit.

The plate mustnotbe removedatall,evenifthe machine isresold.Alwaysreferto

theserialnumber(writtenontheplateitself)whencontactingthemanufacturer.

Severalsafetywarningsareprintedonacardwhichisappliedto thecuttingunitfeeding

cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththemachine. The

companyisnottobeheldresponsiblefordamagetopropertyoraccidentsto

peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In

such acase,theoperatoristheonlypersonresponsible.

4. PRODUCTDESCRIPTION

ThefixturedescribedinthismanualisapneumaticcuttingunitmodelFP861Vwhichcanbe

assembledonautomaticmachines(e.g.spreaders,computerizedcutting,etc...)bymeans of

aproperbracket.Thanksto areferencepinonthefrontpartandof aneffectivecutting

systemwithpolygonalblade,thiscuttingunitcan beusedformanyapplications:inparticular,

thiscuttingunithasbeendesignedtocuthardmaterialssuchasmoquette,polymericmaterials,

fiberglass,insulatingmaterialsandleather(evenrawhide).

Onespecialfeatureof cuttingFP861Visits abilityto sharpenthebladeineachmoment

withoutdisassemblingitbymeans of agrindingwheelmountedonthecuttingunithead.

Aftercarryingoutthisoperation,itispossibleto startcuttingagain.Thepneumaticcutting

unitisprovidedwithathreadedconnectionto themajorityof theairpipes.Theturbine,

perfectlybalanced,withahighnumberof revolutions andtotallyfree of maintenance,reduces

thevibrations andthenoiseto theminimum.Thecuttingunitcanbeusedto cutdampor

wetmaterialsandthereforeparticularlyrecommendedintannery,dyeworks,etc... Theuse

ofcompressedairassourceofenergyallowsworkingcontinuouslywithoutproblemsof

heatingormotoroverload.Themechanicalparts aremadeupof steel,highresistantbronze

andaluminium andrequirealubricationaftermanyworkinghours.

11/4"gas connectionfor theair

connector 8Frontguard

2AluminujbasecoverewithTeflon

9Motorsupport

3Polygonalblade 10 Silencer

4Greaser 11 Rear guard

5Pneumaticmotor 12 Referencedrift

6Sharpener 13 Hardmetalcounterblade

7Sharpeningpushbutton 14 Springlockingthethread

Devicecomponents

7.FIELDOFAPPLICATION

6.NOISE LEVEL

5.TECHNICALFEATURES

Thetechnicaldata areonlyindicativeandtheycanbe

changedwithoutnotice.

86 mmwith hard-metalcounterblade

900rev/min

about25 mm

380Wwithmax.pressure

max.6 bar

1100 g

2000 g

9litres/sec.

LUX200

<2,5m/s2

0 ~55°C

10~95%withoutcondensate

Cuttingworkingdepth

Power

Weight

PneumaticscissorsFP861Vfeatures

Blade diameter

Blade speed

Workingpressure

Temperature

Humidity

Weightwithpackage

Airconsumption

Minimumluminosityforworking

operations

Vibrationsatthestartup

8sidebladeØ86 mm, H.S.S. steel

5sidebladeØ86mm, H.S.S. steel

8sidebladeØ86mm, H.S.S. steelcoated

withtitanium

8sidebladeØ86 mm, H.S.S.steelcovered

withTeflon

5sidebladeØ86 mm, H.S.S.steelcovered

withTeflon

8sidebladeØ86 mm, madeofintegralhard

metal(Widia)

5sidebladeØ86 mm, H.S.S.steelcovered

withTeflon

86PHSSTF

Featuresoftheavailable blades

86THSS

86THSSTN

86TMD

86PHSSTN

86THSSTF

86PHSS

Themaximum acousticpressurelevelemittedbycuttingunitFP861Visabout60 dB(A).

Noisetests havebeencarriedoutincompliancewithStandardISO11202. Thedevicenoise

levels,measuredatdifferentdistances(withoutanysoundwavefilteringsystem),varyinthe

extentof fewdb(A).Thenoiselevelhasbeeendetectedwiththesilencersuppliedwith

thefixtureassembledontheexhaust.Thesilencermust neverberemoved.

NOTE

It isadvisableforcuttingunitFP861Vownersto verifythecompliancewiththestandard

concerningsafetyof workers:referto theLocalLaw.Theuseof earprotectingdevicesis

compulsory.

CuttingunitFP861Vhasbeendesigned,manufacturedandassembledto cuttextileor

technicalfabrics,withtheexceptionof metal,plasticorwood,bymeans of rotaryblades.

Thisequipmentmust not work:

-inareasproneto explosions;

-inpresenceof finedustorcorrosivegases;

-to cutplastic,metalandwoodenmaterials.

Itisforbiddentousecuttingunit FP861V for purposesdifferent

fromtheabove-mentionedones.

bladecenter

9. RESIDUALRISKS

8.USE WARNINGS

We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.

·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the

countrywherethefixtureissold.

·ItisSTRICTLYFORBIDDENto smokeduringtheinstallationoradjustmentoperations of

thecuttingunit.

·TheCustomerundertakesto complywithandmakehisstaffobservealltherulesand

regulationsinforceconcerningsafety,preventionof accidentsandhealthinthework

place.Therefore,theCustomerassumestheresponsibilitytostrictlyfollowalltherulesand

regulations inforce,as wellasthespecialprovisionsinforceinsportandpublicinstallations

theCustomerdeclaresto knowafterreceivingall therelativenecessaryinformation.

·Thecuttingunitworksalsowithouttheirsafetyprotectivedevice. Thisprotectivedevice

mustNEVERbe removed.

·Alwayschecktheresistanceof thematerialto becutandthekindofbladewhichisbeing

used.

·TheCustomershallequiphisownpersonnelwithalltheindividualsafetyprotectionsfor

theexecutionoftheworks,aswellaswiththeoneswhichmightbeprescribedbythe

Manufacturerduetospecificdangerconditionsoftheplantoroftheareawherethe

personnelmust work.

·Donotcarryoutanyadjustmentwhilethebladeisworking.

·Alwayspayattentionto thepositionof theairpipeto preventitfrombeingcutor

damagedbytheblade.

·Itispossibleto assemblecuttingunitFP861VonmachinesO.E.M.onlyiftheiroriginal

structureisnotmodified.Otherwise,theinterventionmustbecertifiedbyRasor®.

LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.

Eventhoughthecuttingunitissafe,operatorsmust payattentionto preservetheirand

otherpeople’ssafety.

10.INSTALLATION AND USE

Toinstall andusethecuttingunitdoasfollows:

1)Fixthecuttingunitto themachinebymeans of aflatorangle

bracketto mountontheupperpartof themotorsupportof

theunit.

NOTE

Thecuttingunitcanbeinstalledinanypositionorangle:vertical,

usidedown,lateral.Thealuminium basedoes not haveto touch the

machinetable.

2)Laydownthematerialto becut;

3)Connecttheairhosetoquickconnection“A”(notsupplied)

(see picture4);

4)Setthepressuregauge(option)to 6bar;

5)Putthematerialonthecuttingbase(see picture5);

6)Adjustthemovingfrontprotectionaccordingto thethickness of thematerialto cut;

7)Enabletheairremotelyandcarryoutthecuttingoperation.

NOTE

It ispossibleto usecuttingunitFP861Vbothkeepingitfixedand

makingthematerialslideandviceversa.It isimportantto keepthe

materialto cutasstretchedaspossibleto preventitfromcurling

WARNING

Donotusethetwoboltswhich connectthemotortothe

cuttingpart tofix cuttingunit FP861V,otherwisethemotor

shaftcouldbreak.Inthiscasethewarrantywill be void.

11.AIRPRESSUREGAUGE(OPTION)

Thecuttingunitmust benecessarilyfedwithlubricated

airwithapressureof 4-6bar.

Rasor®offers,asoption,areductionunitfilterwitha

pressuregaugealreadycalibratedwiththequantityof

oil to bedeliveredasoption.

Theunitshownalsoinpicture6ismadeupof:

1-pressurereducer;

2-valveto drainthecondensate;

3-drip-feedoilerunit;

4-oil tank;

5-pressuregauge;

6-condensatetank;

7-pipefittingtoconnectthequickconnectionto

thenetwork;

8-pipefittingto connectthequick connectionto thescissor.

Fortheuseandmaintenancereadtheinstructionsheetsuppliedwith

thefilter.

12. BLADESHARPENING

Afterusingthecuttingunitforsomehourswithout

interruption,orifits cuttingcapacityisreduced,itisnecessary

to sharpentheblade.

Tocarryoutthisoperation,startthebladeandpress sharpener

“2”onthebladeitself(bymeans of push button“1”,asshown

in picture7)for3-4seconds.Repeatthisoperation 2-3times.

Check periodicallythatthegrindingwheelisnot wornordirty.

Ifitis worn orits surfaceis irregular,replaceit.

13. LUBRICATION

Theremust not bestains of greaseoroil ontheblade. 8

WARNING

Every3-4workingdays,itisnecessaryto lubricatethegear

pair.Inorderto carryoutthisoperation,removeprotective

plug“A”locatedontheheadof thecuttingunitandfill it

withRasorlubricatinggrease.Screwplug“A”againafew

turns.Screwplug“A”afewturns every2-3workingdays

(seepicture8).

Oncetheplugisscreweduntil theend,fill itagain.

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