5.2.2 Adjusting pendant cable length.............................................................................................................43
5.2.3 Connecting hoist to power supply.........................................................................................................44
6COMMISSIONING........................................................................................................................... 45
6.1 Commissioning preparations........................................................................................................................46
6.2 Checks before first run.................................................................................................................................47
6.3 Before lifting .................................................................................................................................................49
6.4 Test run without load....................................................................................................................................50
6.5 Test run with test load..................................................................................................................................53
6.6 After test runs...............................................................................................................................................55
7INSTRUCTIONS FOR THE OPERATOR ........................................................................................ 56
7.1 Operator’s Responsibilities ..........................................................................................................................56
7.2 Control devices and their location................................................................................................................58
7.2.1 Controls for movements........................................................................................................................58
7.2.2 Controller...............................................................................................................................................58
7.3 Checks to Be Done Before Every Working Shift..........................................................................................58
7.3.1 Checks to be performed by the operator ..............................................................................................60
7.3.2 Operational Checks with the Emergency Stop Button Pushed Down..................................................61
7.3.3 Controller Set Up...................................................................................................................................61
7.3.4 Operational checks with controller enabled..........................................................................................63
7.4 Movements...................................................................................................................................................65
7.4.1 Motor Control Methods .........................................................................................................................65
7.4.2 Lifting and Lowering Motions................................................................................................................66
7.5 Load Handling..............................................................................................................................................67
7.5.1 Traveling movements............................................................................................................................75
7.6 Load Control.................................................................................................................................................77
7.7 Safety procedure after using the hoist .........................................................................................................78
7.8 Hand Signals and Other Methods of Communication..................................................................................78
8MAINTENANCE .............................................................................................................................. 80
8.1 Why You Must Care About Maintenance.....................................................................................................80
8.2 Service Personnel........................................................................................................................................82
8.3 Inspections ...................................................................................................................................................82
8.3.1 Daily Inspections...................................................................................................................................82
8.3.2 Monthly inspections ..............................................................................................................................82
8.3.3 Quarterly inspections ............................................................................................................................83
8.3.4 Annual inspections................................................................................................................................83
8.3.5 Checking the brake lining......................................................................................................................85
8.4 Adjusting the friction torque limiter...............................................................................................................87
8.5 Lubrication....................................................................................................................................................89
8.5.1 General lubrication instructions.............................................................................................................89
8.5.2 Lubrication instructions for the chain ....................................................................................................91
8.6 Lubrication charts.........................................................................................................................................94
8.6.1 Lubricant information ............................................................................................................................95
8.7 Approaching Theoretical Calculated Lifetime ..............................................................................................97
8.7.1 General overhaul...................................................................................................................................97
8.8 Returning product to use after long period out of service............................................................................99
9DISMANTLING.............................................................................................................................. 100
9.1 Dismantling the Product.............................................................................................................................100
9.2 Disposal of Waste Material ........................................................................................................................101
10 TECHNICAL DATA.................................................................................................................... 102
10.1 Technical features ..................................................................................................................................102
10.2 Tightening torques..................................................................................................................................102
APPENDIX: INSPECTING CHAIN WEAR........................................................................................... 103
APPENDIX: INSPECTING HOOK OPENING...................................................................................... 106
APPENDIX: TROUBLESHOOTING..................................................................................................... 107
APPENDIX: TRANSPORTING AND STORING THE PRODUCT ........................................................ 108
