Puhui MT-602 User manual
MT-602
User manual
Auto Chip Mounter
Taian Puhui Electric Technology Co., Ltd
Http://www.tech168.cn
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Instruction ofinstallation and commissioning
Introduce of machine
一、 machine parameters
Item
specification
product name
auto-mounter machine
product type
MT-602
mounting head
double mounting head
average speed
5000CPH
positioning accuracy
0. 025mm
net weight
151kg
applicable elements
0603-1206 SMD transistors, diodes, capacitors, resistors, chips, etc.
number of rack
56：8mm=50，12mm=4，16mm=2
Number of offline storage files
20
max size of circuit board
300mm×400mm
power supply
220V，50/60Hz，280W
vacuum gas source
-50Kpa，13L/min
operating system
Windows
installation dimension W×D×H
1396*761*480
Number of vacuum pump
2
Number of pump
1
malfunction detection
Suction leak detection, pressure detection
二、 appearance of the machine and basic structure
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三、 Main Institutions
Y-axis motion
components
1, Y-axis plate
2, linear bearings supporting
base
3, linear bearings LM25UU
4, Y synchronous wheel
mounts
5, Y synchronous wheel
6, Y-axis motor mount
7, large X-axis belt fixed tooth
plate
8, shaft belt adjustment block
9, large X-axis belt adjustment
block briquetting
F608ZZ flange bearings
Emergency
stop switch
Suction
mechanism
Pusher
mechanism
Tray moving
mechanism
Feed tray
rack
Operation
panel
Y-axis motion
components
Power
switch
Take belt
mechanis
m
Rack shaft Motion
components
power
interface
USB
interface
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Suction
mechanism
1, the vacuum solenoid valve
2, linear slide MGN9C
3, Z-axis limit switch
4, pick-and-place the drive
motor Z
5, the rotary drive motor Q1,
Q2
6, a nozzle, the nozzle
assembly 2
7, Z-axis suction mounting
plate
8, Y-axis slide mechanism
connecting plate suction
9, Y-axis belt tensioning block
10, Y-axis belt tooth plate
11, motor angle slider stopper
Pusher
mechanism
1, the pusher motor
2, the pusher cam mechanism
component
3, T limit switch
4, the pusher pin
5, the pusher adjustment motor
6, pusher holder
7, pusher slider
Tray moving
mechanism
1,470X300 tray
2, the slider tray
3, the tray belt fixing plate
4, linear slide SBR16UU
5, slider slider
6, the right tray stopper
7. Fixed slider block
Nozzle1
Nozzle2
2
Pusher
motor
Pusher
adjustment
motor
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Waste recovery
mechanism
1, closing with gear box
2, the take-up gear assembly
3, take-up motor
4, the take-up motor drive
circuit board
Feed tray
1, tray holder
2, pin for tray
3, waste recycling gear
4, the guide wheel
Rack
1、patch wedge
2、pressing reed
3、discharge pressure bar
Preparation and installation
1. Preparation and Precaution of installing
（1）Preparation of installing
1. Choose a flat ground to ensure that the machine level
2. Choose firm placement platform to ensure that the machine can not move.
3. Enough space for production operations.
4. Avoid hot and humid environment.
5. Check the power cable if there is breakage.
（2）Precaution for use
1. Electrical Considerations
Use a multimeter to check if the power supply voltage is correct and the connection is reliable.
Ensure that it is earth grounded safely.
Ensure that all hardware connections are secure.
2. Safety Precautions
Before moving the machine, turn the power off, unplug the power cord.
Pay attention to personal safety when transport.
Ensure there is no foreign matter inside of machine before electrifying.
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Before electrifying, manual confirmation of the agencies operating normally, without hindrance.
Press the red emergency stop switch, and the system power supply is disconnected when there is
emergency.
Installation of mounter
（1）Select the appropriate operating space for placing Mounter
（2）The SMT machine should be placed in a special support frame.
（3）The machine power should be accessed on the labeled INPUT socket.
Debugging Preparation
1. Safety tips of commissioning test
（1）All of components that are working should not be obstructed when operated.
（2）All of components that are working should not be pushed when stopped.
（3）Ensure that the terminal connection is well.
（4）Restart it after 20 seconds when cut off power.
（5）Press the red emergency stop switch and the system power supply is disconnected if there is emergency.
2. Introduce of operation panel
（1）Above panel
1. Emergency stop switch
Press this switch, power is cut off and all actions of mountor machine are stopped. Clockwise rotation,
button bounces and power is on, following that machine resets and each axis return to the original position.
（2）Main panel
1. LCD
2. Buttons
Description of function keys:
When the reference point to identify the state, it is used as the arrow key of mounting head to
control the moving of mounting head. When the reference point to identify the state, it is uesd for
controlling the nozzle’s up and down movement, while other states, functions as shown above picture.
（3）Side panels
1. Cooling fan outlet
2. Access outlet for main power
Cursor up
Back
Confirm
Mount Continue
Mount
pause
Cursor down
Tray in and oput
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3. Power switch
4. USB communication interface
3. Introduce of software interface
Main interface
Graphing area
Prompt area Status
information
Element list
Menu
Tab
Instructions
toolbar
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Graphical representation
1. No directional element graphical representation 2. Directional element graphical representation 3. Transistor
element 4. Graphical representation of chip components 5. Mark point marker graphic 6. Reference Point logo
graphic 7. Circular array
1
2
3
4
7
5
6
Blue elements using nozzle 1
Green software uses nozzle 2
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Parameter interface of equipment
Rack parameter
field
Backup and
recovery zone
Each axis positioning
zone
Rack coordinate adjustment
zone
Other parameters
zone
Pusher step zone
Pneumatic control zone
Rack management
zone
Current nozzle
settings area
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Interface of the device parameters
1. select all of rack 2. Empty rack model column 3. rack Number 4. device coordinates of rack 5. element
models of rack 6stay time on elements when picking element. 7. take-up tension of take-up belt 8. Whether
to check leak of rack element 9. The nozzle type that can be used on rack element. 10. device location
coordinates the feeder element Picking Y 11. Discharge depth of the rack-mount device application when the
nozzle 1, 12Discharge depth of the rack-mount device application when use nozzle 2, 13. Single rack selection
box
Blue area is
editable area
Gray areas is
non-editable
regions alone
yellow area is
current editing
area
2
1
3
5
4
6
7
8
9
10
11
12
Batch edit of
feeder parameters
13
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