PTM Print to Mail Endeavour User manual
Operator’s Manual
ii
iii
Table of Contents
Operator Safety............................................................................................1
Introduction..................................................................................................2
Unpacking and Setup ..................................................................................3
Unpacking ................................................................................................3
Setup ........................................................................................................4
ENDEAVOUR Overview ...............................................................................5
ENDEAVOUR Diagram.............................................................................5
Capabilities...............................................................................................5
ENDEAVOUR Operation ..............................................................................6
Identifying Your Fold.................................................................................6
Feed Table Setup .....................................................................................6
Setting the Paper Guide Width..............................................................6
Setting the Feed Gauge........................................................................7
Loading the Feed Table ...........................................................................8
Setting the Fold Plates..............................................................................9
To set a fold plate: ................................................................................9
Fold Plates..............................................................................................10
Maintenance...............................................................................................11
Troubleshooting .........................................................................................12
Automatically Clearing a Paper Jam ......................................................12
Manually Clearing a Paper Jam..............................................................12
Diagnosing the Paper Jam.....................................................................13
Misaligned Folds ....................................................................................13
Paper Feed Problems.............................................................................14
Double Feeds......................................................................................14
Won’t Feed..........................................................................................14
ENDEAVOURWon’t Run ........................................................................14
iv
1
Operator Safety
Please review and follow all the safety precautions to ensure safe
equipment operation. The user is responsible for safe operating
conditions. Read all operating instructions prior to operating the
ENDEAVOUR.
Warning: Do not attempt to handle the equipment alone. It requires
two people to handle and lift the equipment out of the packaging.
Warning: This unit contains moving parts. Watch for Caution,
Warning, and Electrical stickers detailing proper operating conditions
and user safety.
Never remove guards or product safety switches. Removal of
guards or switches will cause the unit to run improperly and can result
in personal injury.
Keep all hands, fingers and objects away from moving parts.
Never attempt to reach into the ENDEAVOUR while the power is on.
Turn off the ENDEAVOUR and disconnect the power cord before
cleaning or servicing the ENDEAVOUR, and before removing either
fold plate. Injury may occur if proper operating procedure is not
followed.
Plug the power cord into 115 VAC 60 Hz outlet only. Voltage up to
120 volts will not damage the ENDEAVOUR.
The Power Cord and Plug must be accessible at all times for
disconnection.
This unit is equipped with a 3-Wire grounded electrical cord. If the cord
becomes damaged and needs to be replaced, it must be replaced with
an authorized part available through the manufacturer or an authorized
service agent.
All ENDEAVOUR maintenance should be performed only by factory
authorized service personnel using factory authorized replacement
parts. Contact PTM Document Systems for more information.
Keep product away from extreme heat & moisture.
Never operate ENDEAVOUR while tired, drowsy, or under the
influence of medication, drugs, or alcohol. Failure to do so can result in
personal injury.
Never operate unit with loose clothing or jewelry. Contain all long hair
and neck ties prior to operating ENDEAVOUR. Failure to do so could
result in clothing, jewelry, or hair becoming entangled in moving parts.
2
Introduction
The ENDEAVOUR is designed to fold and seal up to 3000 documents per
hour. Patented folding & sealing technologies ensure a good seal on every
form and a clean fold every time whether the paper is perforated or plain.
The adjustable fold plates allow the ENDEAVOUR to meet your changing
document processing requirements. Below are the detailed ENDEAVOUR
specs.
Feed System Bottom Feed Friction Belt
Drive System A.C. Fixed
Electrical 115V AC, 60 Hz, 3A
Paper Sizes Length up to 14”, width up to 8.5”
Fold Patterns 11” Half (V)
11” Letter C
11” Z
14” Half (V)
14” C
14” Return Envelope (EC)
14” Z
14” ECC Z
Speed 3000 Documents Per Hour Fixed Continuous
Dimensions Height 12”, Width 20”, Depth 16.5”
Weight 55 Lbs.
3
Unpacking and Setup
Unpacking
When opening the ENDEAVOUR packaging, inspect it for any shipping
damage. The shipper should be notified at once and the packing materials
saved if there is any serious damage. IMPORTANT- Please retain your
shipping carton and packaging material.
Warning: Do not attempt to remove the equipment from the packaging
alone. Two people are required at all times to move the equipment.
Ensure that the following items are
present in the packaging:
1. This manual (1)
2. ENDEAVOUR (1)
3. AC Power Cord (1)
4. Upper & Lower Fold Plates (1
each)
5. Left and right paper guides
6. Tool Kit
a. Breaker bar & 7/16” Socket
b. 3/16” T-Handle Hex Driver
If any items are missing please
contact PTM Document Systems
before continuing.
Figure 1: Upper Fold Plate
Figure 2: Lower Fold Plate
Figure 3: ENDEAVOUR
4
Setup
Warning: Do not attempt to remove the equipment from the packaging
alone. Two people are required at all times to move the equipment.
Place the ENDEAVOUR on a sturdy table or cart. Check to verify that both
fold plates are properly installed [see Figures 4 & 5]. Both fold plates should
rest snugly on the placement pins.
Figure 4: Upper Fold Plate in
Proper Position
Figure 5: Lower Fold Plate in
Proper Position
Insert the power cord into the ENDEAVOUR first, and then into a standard
115V AC 60 Hz outlet.
The power cord must be accessible for disconnect.
5
ENDEAVOUR Overview
ENDEAVOUR Diagram
Figure 6: ENDEAVOUR Diagram
Capabilities
Your ENDEAVOUR is designed from the ground up to be a versatile
folding and sealing ENDEAVOUR. Its capabilities include:
Folding plain paper and forms from 20 lb paper to 80 lb stock.
Folding all standard fold patterns [see Table 1].
Single fold capability: when the bottom fold plate is in the half fold
position, the upper fold plate can be set to lengths other than the
standard V Fold depending on your special needs.
Feed Tabl
e
Feed Gauge
Cover
Lower Fold
Plat
e
Catch Tray
Control Panel
Switch
On / Off
Paper Guides
Upper Fold
Plate
Reverse
Electrical
Panel
6
ENDEAVOUR Operation
Identifying Your Fold
1. Identify your paper size. 11” forms are the standard letter size; 14”
forms are the standard legal size. Measure the form if necessary.
2. Identify the fold shape from Table 1. Note that ECC Z (EZ) Folds are a
similar shape as the standard Z Fold, but the lengths of the folds are
not equal.
C Fold Z Fold EZ Fold V Fold
Table 1: Fold Types
Feed Table Setup
Setting the Paper Guide Width
Figure 7: Feed Table Diagram
To set the width of the Feed Table Paper Guides [see Figure 9]:
Thumbscrews (4) Power Switch
(by power plug)
Breaker
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