PSG Wilden PCMI Instruction Manual

wildenpump.com

EOM

Engineering

Operation &

Maintenance

PCM I

Pump Cycle Monitor

Where Innovation Flows

W I L-1 913 0 - E - 0 3

REPLACES WIL-19130-E-02

WILDEN PUMP & ENGINEERING, LLC 2 WIL-19130-E-03

Pump Cycle Monitor

CAUTION: Before any maintenance or repair is

attempted, the compressed air line to the pump

should be disconnected and all air pressure allowed

to bleed from pump.

WARNING: Do not recharge, disassemble, crush or

expose lithium power cell to temperatures above

100°C (212°F).

CAUTION: When removing the end cap using

compressed air, the air valve end cap may come out

with considerable force. Hand protection such as a

padded glove or rag should be used to capture the

end cap.

CAUTION: Use caution when mounting the PCMI

enclosure in areas where wash down occurs.

NOTE: The PCMI is to be used with Wilden sensor and

embedded air valve spool magnet ONLY.

CAUTION: When adding a remote resetting switch,

ensure that 24-gauge wire or larger is used and that

the remote switch is mounted within 250 feet of the

PCMI.

CAUTION: The PCMI enclosure must be mounted

within 250 feet of the pump to ensure proper

operation.

CAUTION: Penetrating the PCMI enclosure for mount-

ing purposes or to install additional wiring will negate

the NEMA 4X enclosure rating.

PCM I

The PCMI counts pump cycles by sensing the pres-

ence of the Pro-Flo®, Pro-Flo X™and Pro-Flo®SHIFT

air valve spool. The sensor, located at the air valve

end cap, detects the presence of a magnet located at

the end of the air valve spool. The PCMI unit registers

a complete pump cycle when the spool shifts away

from the sensor and subsequently returns to the origi-

nal position. The counter resets itself to zero automat-

ically after reaching 100 million cycles. The PCMI has

a reset switch located on the face of the PCMI module

that can be activated to allow “on the spot” resetting

of the counter or disabled to prevent inadvertent loss

of data. The unit also has the ability to be reset from

a remote location.

HOW IT WORKS

CAUTIONS READ FIRST

LW0224, REV A

DIMENSIONAL DRAWING

DIMENSIONS – PCMI

ITEM METRIC (mm) STANDARD (inch)

A 86 3.4

B 61 2.4

C 104 4.1

D 117 4.6

E 135 5.3

F 61 2.4

G 43 1.7

H 25 1.0

J 5 DIA. 0.2 DIA.

WIL-19130-E-03 3 WILDEN PUMP & ENGINEERING, LLC

PARTS LISTING

Part Description Pump Type Part No.

Assy, Air Valve, P1/P2, PCMI P1 & P2 01-2011-13

End Cap, P1/P2, PCMI P1 & P2 01-2333-13

Assy, Air Valve, P1/P2, PCMI P1 & P2 01-2011-20

End Cap, P1/P2, PCMI P1 & P2 01-2333-20

ASSY, AIR VALVE, PX1, PCMI PX1 01-2031-01

ASSY, AIR VALVE, PX2, PCMI PX2 02-2031-01

End Cap, PX1/PX2, PCMI PX1 & PX2 01-2343-01

Assy, Air Valve, P4/P8, PCMI P4 & P8 04-2011-13

End Cap, P4/P8, PCMI P4 & P8 04-2333-13

Assy, Air Valve, P4/P8, PCMI P4 & P8 04-2011-20

End Cap, P4/P8, PCMI P4 & P8 04-2333-20

Assy, Air Valve, P15, PCMI P15 15-2011-20

End Cap, P15, PCMI P15 15-2333-20

Assy, Air Valve, PV4-PV15,PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2031-01

End Cap, PV4/PX4, PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2343-01

ASSY, AIR VALVE, PV4-PV15,PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2031-03

End Cap, PV4/PX4, PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2343-03

ASSY, AIR VALVE, PX4-15, PCMI PX4, PX8 & PX15 08-2031-20

End Cap, P4/P8, PCMI PX4, PX8 & PX15 04-2333-20

ASSY, AIR VALVE, PS 4-15, PCMI PS4, PS8 & PS15 04-2038-01

End Cap, PV/PX4, PCM I PX4, PX8 & PX15 04-2343-01

ASSY, AIR VALVE, PS4, ANO PCMI PS4, PS8 & PS15 04-2038-11

End Cap, PV/PX4, PCM I PS4, PS8 & PS15 04-2343-01

Set Screw, Shcp, 1/4”-20 ALL but P15 99-6340-08

Set Screw, Shcp, 7/16”-14 P15 99-6341-08

PCMI Counter ALL 99-8150-99

Magnet, Round, Ndfeb, .200 All but P15 99-8320-99

Magnet, Round, Ndfeb, .375 P15 99-8321-99

Sensor W/ 36” Leads ALL 99-8330-99

WILDEN PUMP & ENGINEERING, LLC 4 WIL-19130-E-03

The PCMI is designed for use with Wilden Pro-

Flo®, Pro-Flo X™and Pro-Flo®SHIFT pump

models. The PCMI unit can be purchased as a

factory installed option in the Wilden Pro-Flo®,

Pro-Flo X™and Pro-Flo®SHIFT pump or as an

accessory to be installed in existing Wilden Pro-

Flo®, Pro-Flo X™and Pro-Flo®SHIFT.

If this system is purchased with a Wilden Pump,

an air valve fitted with a sensor will already be

attached to your pump. When purchased sepa-

rately, you will have to remove the existing air

valve and attach the new air valve, which is

equipped with a sensor.

To mount the PCMI enclosure, simply remove the

front cover and insert a screw into the mounting

holes located in each corner of the enclosure.

Use caution when mounting the module in a

wash-down area to minimize exposure to mois-

ture. Proper care should be taken not to pene-

trate the PCMI enclosure, as this will invalidate

the NEMA 4X rating.

To connect the sensor wires to PCMI module,

secure wires to wire terminals 1 (COM) and 4

INSTALLATION

Pump Cycle Monitor

INSTALLATION DRAWING

PCM I

Air Valve Spool

Set Screw

End Cap

Sensor

Magnet

Control Module

3-RST EN

1-COM

5-RST

LS-4

HS-6

(LS) at the back of the LCD display. The wiring can be extended

up to 250 feet for ease of installation.

To enable the front panel reset button, simply connect a wire

between terminals 1 (COM) and 3 (RST EN). A momentary

switch can be connected to terminals 1 (COM) and 5 (RST) for

remote reset.

Pump is running, but the PMCI is not counting cycles.

1. Check to make sure that the sensor wiring is secured

to the proper wiring terminals to the back of the LCD

display on the cover of the module enclosure. The

correct wiring terminals are as follows: LS-R and

1-com.

2. Check to ensure that the sensor wiring that connects

the sensor to the PMCI module is not cut, broken or

damaged.

3. Check to ensure that the magnet located at the top

end of the air valve spool is secured to end cap and

has not become loose.

4. Check to ensure that pump is operating properly and

that no mechanical malfunction has occurred.

5. Check to ensure that discharge pressure is not greater

than inlet air pressure and that discharge piping is

free from obstructions.

6. Check to ensure that the sensor is not damaged.

7. If necessary, replace lithium power cell. Replace

lithium power cell by removing back cover of LCD

display unit.

TROUBLESHOOTING

NOTES

WARRANTY

Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest

standards of quality. Every pump is functionally tested to insure integrity of operation.

Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by

it to be free from defects in material and workmanship for a period of ﬁve (5) years from date of installation or

six (6) years from date of manufacture, whichever comes ﬁrst. Failure due to normal wear, misapplication, or

abuse is, of course, excluded from this warranty.

Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump

or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential

damage or expense arising from the use or misuse of its products on any application. Responsibility is limited

solely to replacement or repair of defective Wilden pumps and parts.

All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.

Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be

accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an

authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.

The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)

including all implied warranties of merchantability and ﬁtness for any particular purpose. No distributor or other

person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly

provided herein.

Item # Serial #

Company Where Purchased

Company Name

Industry

Name Title

Street Address

City State Postal Code Country

Telephone Fax E-mail Web Address

Number of pumps in facility? Number of Wilden pumps?

Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe

Other

Media being pumped?

How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor

Other

ONCE COMPLETE, FAX TO (909) 783-3440

NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN

WILDEN PUMP & ENGINEERING, LLC

PLEASE PRINT OR TYPE AND FAX TO WILDEN

PUMP INFORMATION

YOUR INFORMATION

22069 Van Buren Street,

Grand Terrace, CA 92313-5607

Telephone: (909) 422-1731

Fax: (909) 783-3440

www.maag.com

PSG reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 03-2015

Authorized PSG Representative:

Where Innovation Flows

PSG

22069 Van Buren St., Grand Terrace, CA 92313-5607

P: +1 (909) 422-1731 • F: +1 (909) 783-3440

WIL19130E03

REPLACES WIL-19130-E-02

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