ProFire PF2200-SB User manual

DOC-001041 / v1.0

PF2200-SB

INSTALLATION GUIDE

FIRMWARE VERSION SB 1.3.1

DOC-001041 / v1.0 
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TABLE OF CONTENTS
INTRODUCTION......................................................................................................................................................... 4 
CERTIFICATIONS ........................................................................................................................................................ 4 
SAFETY INFORMATION .............................................................................................................................................. 5 
GENERAL WARNINGS................................................................................................................................................. 5 
INSTALLATION WARNINGS......................................................................................................................................... 5 
EXPLOSION HAZARD WARNINGS................................................................................................................................ 6 
INSTALLATION........................................................................................................................................................... 6 
ENCLOSURE SPECIFICATIONS...................................................................................................................................... 7 
MOUNTING CONSIDERATIONS................................................................................................................................... 8 
ACCESSIBILITY ........................................................................................................................................................... 8 
SECURITY .................................................................................................................................................................. 8 
OPERATOR SAFETY .................................................................................................................................................... 8 
PERFORMANCE ......................................................................................................................................................... 8 
PRODUCT PROTECTION.............................................................................................................................................. 9 
CONDUIT/CABLE/ENVIRONMENTAL CONSIDERATIONS............................................................................................... 9 
USER INTERFACE CARD ELECTRICAL RATINGS............................................................................................................ 10 
BMS CARD............................................................................................................................................................... 11 
BMS CARD SPECIFICATIONS.......................................................................................................................................................11 
BMS CARD ELECTRICAL RATINGS.............................................................................................................................. 12 
WIRING................................................................................................................................................................... 14 
POWER ................................................................................................................................................................... 14 
VALVES PILOT VALVE OUTPUTS (PILOT 1 & PILOT 2).................................................................................................. 14 
MAIN VALVE OUTPUTS (SSV) ................................................................................................................................... 14 
COIL........................................................................................................................................................................ 16 
SINGLE ROD CONFIGURATION.................................................................................................................................. 16 
FLAME DETECTION WIRE LENGTH LIMITATIONS........................................................................................................ 16 
INSTALLATION DIAGRAMS ....................................................................................................................................... 17 
PRE / POST-ASSEMBLY CHECKLIST............................................................................................................................ 19 
COMMISSIONING .................................................................................................................................................... 20 
TIME AND DATE SETTING .................................................................................................................................................... 20 

DOC-001041 / v1.0 
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STARTING/STOPPING .............................................................................................................................................. 20 
NAVIGATION ....................................................................................................................................................................... 21 
MENU MAP............................................................................................................................................................. 21 
SYSTEM CONFIGURATION........................................................................................................................................ 22 
PASSWORDS........................................................................................................................................................................ 23 
INTERFACING ......................................................................................................................................................................24 
SETTINGS MODIFICATION ........................................................................................................................................ 25 
DROP-DOWN MENU CHANGES................................................................................................................................. 26 
NUMERICAL SETTING CHANGES .................................................................................................................................................. 27 
SYSTEM SCREEN ...................................................................................................................................................... 28 
TEMPERATURES .................................................................................................................................................................. 28 
INPUTS................................................................................................................................................................................. 29 
OUTPUTS............................................................................................................................................................................. 29 
FLAME DIAGNOSTICS ..........................................................................................................................................................30 
POWER ................................................................................................................................................................................30 
RUN TIMES .......................................................................................................................................................................... 31 
MODBUS ............................................................................................................................................................................. 31 
KEYPAD................................................................................................................................................................................ 32 
EVENT LOG .......................................................................................................................................................................... 32 
DATA LOGGING ................................................................................................................................................................... 33 
STATUS PRIORITY ................................................................................................................................................................ 33 
ABOUT.................................................................................................................................................................................34 
RESET SETTINGS .................................................................................................................................................................. 34 
BACKUP &RESTORE SETTINGS............................................................................................................................................ 35 
START-UP CHECKLIST ............................................................................................................................................... 36 
OPERATION............................................................................................................................................................. 36 
INSTALLATION TROUBLESHOOTING.......................................................................................................................... 37 
PREVENTATIVE MAINTENANCE ................................................................................................................................ 39 
CLEANING ............................................................................................................................................................... 39 
REPLACEMENT PARTS.............................................................................................................................................. 39 
 

DOC-001041 / v1.0

INTRODUCTION

This guide includes information on the installation of the PF2200 burner management system. PROFIRE

recommendations and requirements for installation.

This document covers:

•Product Overview.

•Safety and Warnings.

•Mounting Considerations.

•Wiring Guidelines.

•Post Installation Checklist

•Profire Recommendation and Requirements.

For troubleshooting any Alerts displayed by the PF2200-SB, refer to

the PF2200 ALERT CODES for a full description.

To help guide you through the entire install process. The PF2200

comes in two optional enclosures, polyester, and stainless steel.

These distinctions are addressed where necessary in this installation

guide. For configuring the PF2200, please refer to PF2200 Manual.

CERTIFICATIONS

The PF2200-SB (Single Burner BMS) is certified to the following standards:

•IEC 61508: 2010 Parts 1-7

•CAN/CSA-C22.2 No 60730-2-5:14

•ANSI Z21.20 / UL 60730-2-5:14

•CSA –C22.2 No. 213-17 / UL 121201 Ed. 9 –Class 1 Div 2 Group ABCD; T4A; Type 4x, IP66

DOC-001041 / v1.0

SAFETY INFORMATION

Before installing the PF2200 system, please review the list of warnings below. Product use in a manner not

specified by PROFIRE is not recommended. Failure to observe the following warnings may result in death,

electrocution, property damage, product damage, government fines, or malfunction of the product itself.

GENERAL WARNINGS

•Installation and product use must conform to the directions in this manual.

•Solenoid powered outputs are rated to 5A max individually; however, the power input to the BMS

card is fused at 10A. Care must be taken not to exceed the 10A max input when installing with high-

powered solenoids.

•Do not jumper solenoid (-) terminals together under any circumstance; this compromises the safety-

integrity of the system.

•Safety Functions must be end-to-end proven during commissioning (e.g., when using a high pressure

switch, ensure a high-pressure event triggers a lock-out).

INSTALLATION WARNINGS

•Electrical devices connected to the controller must meet local electrical codes and be within voltage

limits specified in this manual.

•Ensure the enclosure is securely closed each time after opening. Improper closure may result in

moisture and or other environmental damage and may also compromise the integrity, and warranty

of the product.

•The System must be connected appropriately to earth-ground to prevent electrocution.

•No more than one conductor is to be used per contact point.

•Properly fuse field wiring to local codes.

•Do not disassemble or modify the cards in any way. The cards are not field repairable and must be

sent back to Profire for a replacement if damaged.

•Card installation shall be performed in accordance with local electrical code(s) by a capable

electrician. Installation and modification shall NOT be performed while the system is energized.

•Failure to provide a low-impedance path from the burner assembly to the PF2200 may result in

accidental electric shock, product damage, failure to ignite the pilot or failure to detect a flame.

•Do not connect wires or handle the electronics when powered.

•Do not modify the product once installed.

•Bypass of safety function(s) is required to update software.

DOC-001041 / v1.0

EXPLOSION HAZARD WARNINGS

•Do not disconnect power, open the enclosure, or otherwise service this product unless the area is

known to be non-hazardous.

•Substitutions of components may impair suitability for specified zones.

•Replacement fuses must be ceramic and of a correct rating.

•Avoid unauthorized replacement of the fuse.

INSTALLATION

Installers which integrate the PF2200 and commission the system must meet the following criteria:

•Must understand local codes and how they apply to the installation (for both electrical and

mechanical aspects of the installation).

•Must understand the electrical and mechanical limitations of the product and how that relates to the

installation.

•Must verify all required safety functions prior to completing the commissioning of the appliance.

•Must be fluent in the English language (the only language this product supports).

•Must be familiar with navigating the product menus and modifying settings.

•Must understand the effect modifying a setting has on the safety and operation of the appliance.

DOC-001041 / v1.0

ENCLOSURE SPECIFICATIONS

PF2200-SB-A Stainless Steel Enclosure

Item Description

Enclosure Construction

3/6" Stainless Steel

Ingress Protection

IP66/NEMA 4

Operating Temperature Rating

-40 to 55°C / -40 to 131°F

Dimensions with Optional Manual Switch

13.17(h) X 11.00(w) X 5.70(d)

Dimensions without Optional Manual Switch

13.17(h) X 9.64(w) X 5.70(d)

DOC-001041 / v1.0

MOUNTING CONSIDERATIONS

The PF2200 has the approvals for installation in a Zone 2 or Class 1 Division 2 locations. The enclosure is

typically mounted near the burner it is controlling or in another location that is both safe and easily

accessible. The recommended mounting height is 1.5m (5ft) above the ground or a platform for the comfort

of the operators. Ensure that the BMS is mounted in a safe area for operation. Look for tripping, high heat

exposure, and other potential hazards.

ACCESSIBILITY

PF2200 enclosures shall be mounted upright in such a way that the screen is clearly visible, and the keypad is

easy to access. Adequate space should be provided so that the enclosure door can fully open during

maintenance and commissioning.

SECURITY

In some situations, it may be desirable to mount the system in a location not accessible to the general public

to prevent accidental or intentional tampering.

OPERATOR SAFETY

Avoid placing the system in locations that are dangerous to the operator. Examine the area surrounding the

potential installation site and look for such things as nearby open flames or close proximity to tanks that

might overflow, and other potentially harmful situations.

PERFORMANCE

Enclosures should be mounted to minimize the run-lengths to the burner assembly (ignition coil/rod and

flame detect rod), as well as the valve train (solenoids) and temperature inputs elements.

DOC-001041 / v1.0

PRODUCT PROTECTION

To protect the system from being damaged, it should not be mounted:

1. Where chemicals may splatter or bubble over from a tank onto the system. Chemicals on the keypad

may interfere with an operator’s ability to control the product or view the display and LED indicators.

2. Directly to a heated tank where excessive heat may damage the product. Refer to the maximum

operating temperature listed in this document.

3. Where anything may tip over due to wind or snow, some examples include poles that are not

appropriately secured into the ground or tripods not secured with anchor bolts or guy wires.

4. In locations that have a tendency of flooding.

IMPORTANT NOTE: It is recommended to avoid drilling into the top of the enclosure. If possible, side access

is better.

CONDUIT/CABLE/ENVIRONMENTAL CONSIDERATIONS

It is essential to ensure the cable and conduits to meet local code requirements to ensure the best

compliance, performance as well as a safe environment.

The PF2200 Single Burner BMS is designed, validated and verified under the following environmental

conditions.

System Voltage Range:

•12V mode: 10.2 –16.2 V

•24V mode: 20.4 –32.4 V

Ambient Temperature Range

•Operating: -40 to 55°C / -40°F to 131°F

•Storage: -40 to 55°C / -40°F to 131°F

DOC-001041 / v1.0

USER INTERFACE CARD ELECTRICAL RATINGS

The User Interface card is mounted on the back of the door panel of the enclosure.

Terminals

Electrical Rating

Wire Gauge / Torque

4 & 7 (Power Input +/-)

7 –35 VDC 500

mA Max

14-30 AWG

0.22-0.25 Nm

1-3

(Modbus A/B/-)

-7V to 17V Common Mode Range

9600 and 19200 bps (configurable)

8 Data Bits, No Parity, 1 Stop Bit

14-30 AWG

0.22-0.25 Nm

USB

5VDC

200 mA Max

N/A

Keypad

3VDC

4.75k Source Impedance

N/A

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