Prince Castle TX-208 User manual

TOASTER

OASTER

TX-208

Operation

Manual

355 East Kehoe Blvd. • Carol Stream, IL 60188

Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or work-

manship for a period of two (2) years from date of original installation. One

(1) year on-site with the exception of conveyor belts and Teflon sheets

(they are subject to regular wear and tear and required routine replace-

ment.

Any component which proves to be faulty in material and/or workmanship

will be replaced or repaired (at the option of Prince Castle, Inc.) without

cost to the customer for parts or labor. This warranty covers on location

service (i.e. trip charges and/or mileage). Travel mileage is limited to 100

miles (200 kilometers) round trip (one trip warranty) from an authorized ser-

vice agency or its sub-service agency.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this warranty.

• All labor shall be performed during regular work hours. Overtime premi-

um will be charged to the buyer.

• Damage caused by carelessness, neglect, and/or abuse (e.g., dropping,

tampering or altering parts, equipment damaged in shipment, by fire,

flood or an act of God) is not covered under this warranty.

TABLE OF CONTENTS

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . .2

Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Parts List and Exploded View . . . . . . . . . . . . . . . . . . .8-9

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

TOASTER

TX-208

Product Identification

Electrical Specifications

Installation

Model No. Volts Watts Amps Hz

TX-208 208 4000 19.2 60

Safety Information

Remove the unit from the carton and inspect for signs of damage. If

there is damage to the unit:

• notify the carrier within 24 hours of delivery

• save carton and packaging materials for inspection purposes

• contact your local dealer, or if purchased directly, the Prince Castle

Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a

replacement unit.

Verify that all parts have been received (see Components, page 2).

Plug the power cord into the proper electrical receptacle. All electrical

connections must be in accordance with local electrical codes and any

other applicable codes.

Important

Prince Castle reserves the right to change specifications and product design without notice. Such

revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements

for previously purchased equipment.

WARNING

Indicates information important to the proper opera-

tion of the unit. Failure to observe may result in dam-

age to the equipment and/or severe bodily injury or

death.

CAUTION

Indicates information important to the operation of

the unit. Failure to observe may result in damage to

the equipment.

Side Cover and

Thumbscrews

Lower Retaining Bar Upper Retaining Bar

Teflon Release Sheet

Conveyor Belt

(under cover)

Power On/Off

Button

Front

Cover

Bun Ramp

TOASTER

TX-208

Operation

Power On/Off Button

Display

Temperature LED’s

Press the On/Off Button to turn the unit on.

The conveyor will begin to turn

and the display will read “

LLOO

”.

When the unit is at operating

temperature the display will

read “

RRDDYY

” and the ACT (actual

temperature) LED will be lit.

2Turn the Bun Thickness Adjustment Knobs to the desired setting.

RRDDYY

Power On/Off Button

If the heater is above 450°F, the

display will alternately show

“

CCOOOOLL

” and “

OOFFFF

”, and the con-

veyor belt will continue to run

approximately 45 minutes. When

the unit has cooled sufficiently,

the display will go blank and the

conveyor motor will turn off.

Left Side Control

1 = Thinnest Cut

6 = Thickest Cut

Right Side Control

A = Thinnest Cut

F = Thickest Cut

3Feed the buns into the bun chute, flat (toasted) side up.

4Press the On/Off Button to turn the unit off.

Bun Chute

NOTE: Factory preset temperature is 570°F and should provide satisfactory results in most applications. Maximum

temperature of unit is 580°F (304°C).

TOASTER

TX-208

Power On/Off Button

Press the On/Off Button to turn the unit off.

3Remove the lower retaining bar from the release sheet and pull

the release sheet up thru the top of the unit. Remove the upper

retaining bar from the release sheet.

WARNING

Before performing any maintenance, press the power switch to the

OFF position. If the heater is above 450°F, the display will alternately

show “CCOOOOLL” and “OOFFFF”, and the conveyor belt will continue to run

approximately 45 minutes. When the unit has cooled sufficiently, the

display will go blank and the conveyor motor will turn off.

Unplug the power cord from the electrical receptacle.

CAUTION

This unit is not watertight. Do not clean with a water jet or jet spray.

Do not immerse the unit in water.

1. Turn the unit off and unplug the power cord from the electrical

receptacle.

2. Wipe all stainless parts and unit with a damp cloth. DO NOT use

a green scotch bright pad cleaner, ice or water.

If the heater is above 450°F, the

display will alternately show

“

CCOOOOLL

” and “

OOFFFF

”, and the convey-

or belt will continue to run approx-

imately 45 minutes. When the unit

has cooled sufficiently, the display

will go blank and the conveyor

motor will turn off.

Unplug the power cord from the

electrical outlet.

2Remove the front cover by pulling up and off the unit.

Set the cover aside.

Front Cover

Lower Retaining Bar Remove release sheet

Daily Cleaning

Loosen the thumbscrews

and remove the side panel.

Thumbscrews

5To release tension on the conveyor belt,

press in and down on the roller.

General

• As buns are toasted, they leave an oily residue buildup on the

conveyor belt and Teflon release sheet.

• Over a period of time, the residue will form a slick coating where

buns make contact on the belt surface.

• If this slick coating is not removed, the belt may not pull the buns

into the toaster or will not pull the buns completely through the

toaster, and the buns will burn.

TOASTER

TX-208

6Release the upper and lower locking latches from the conveyor

rollers.

Upper Latch

7Remove the conveyor belt.

Rotate the belt while removing

it from the side of the unit.

Lower Latch

Reassemble the unit by

reversing steps 1 - 8.

When reassembling convey-

or belt, make sure plastic

spline is positioned correctly

as shown.

When reassembling release

sheet, be sure to install upper

and lower retaining bars in

the correct end.

Release Sheet

Upper Retaining Bar

Release Sheet

Lower Retaining Bar

8Remove the plastic spline from the belt.

Place the release sheet on a flat surface. Clean the release sheet with

a mild dishwashing detergent (CAPITAL used to clean trays works

well). Sanitize the surface by wiping it

with a cloth damp with tray sanitizing

liquid (Kay-5 Sanitizer).

The Teflon sheet uses both sides as the contact surface. When re-

installing, rotate the usage by turning top-to-bottom and/or turning the

sheet inside/out.

Residue on the belt is easy

to remove if it is still oily. If

the residue has formed a

slick coating, additional

scrubbing effort is required

to remove it.

The conveyor belt has only one contact surface and must be

re-installed with orange side facing out.

Place the belt (orange surface up) on a flat surface. Clean the

belt orange surface with a mild dishwashing detergent (CAPITAL

used to clean trays works well. Mix 1 part CAPITAL to 9 parts

water). Spray detergent onto orange portion of belt, then wait

1 minute for residue to dissolve. Spray detergent onto a

no-scratch pad and wipe the belt to remove residue. When the

belt is clean, the surface will have a tacky grip when you rub a

finger over the surface. Sanitize the surface by wiping it with a

cloth damp with tray sanitizing liquid (Kay-5 Sanitizer).

TOASTER

TX-208

Programming

Power On/Off

Button

Set Button

Scan Up/Actual Temp

Button

Display

Program LED

Actual Temperature

LED

Setpoint

LED

Scan Down

Button

Control Panel

1Press the On/Off button.

Conveyor will begin to turn

and the display will read LLOO.

When the unit reaches its

setpoint temperature, the

display will read RRDDYY.

540

2To view the actual temperature, press and release the UP or

DOWN Arrow Button. The display will show the actual platen

temperature for 5 seconds, then change back to RRDDYY.

RDY

282

To switch from Fahrenheit to

Celsius, turn the unit off. Press and

hold the DOWN Arrow Button and

turn the unit back on. When you

release the Arrow Button, the dis-

play will be in Celsius.

To switch from Celsius to

Fahrenheit, turn the unit off. Press

and hold the UP Arrow Button when

turn the unit back on. When you

release the Arrow Button, the dis-

play will be in Fahrenheit.

Temperature displayed

in Celsius

RDY

545

540

3To view the setpoint temperature, press and release the SET

Button. The setpoint LED will glow and the setpoint will be

displayed for 5 seconds, then change back to RRDDYY.

RDY

540

4To change the setpoint temperature, press and hold the SET

Button for 6 seconds. The setpoint and program LED’s will

glow and the setpoint will be displayed.

545

5Use the UP or DOWN

Arrow Buttons to

adjust to the desired

setpoint.

Press and release the

SET Button to save the

new setpoint and return

to the operation mode.

TOASTER

TX-208

Troubleshooting

Unit will not heat up.

Unit heats up but conveyor

will not run.

Buns under or over done.

No power to unit.

Inoperable power cord.

Loose connection on power switch.

Inoperable power switch.

High limit switch tripped.

Loose motor connection.

Inoperable motor.

Stripped drive gear.

High limit switch tripped.

Check bun crush setting.

Verify setpoint temperature.

Dirty teflon sheet.

Make sure power cord plugged into the unit and

proper electrical receptacle.

Replace power cord.

Tighten power switch connections.

Replace power switch.

Reset limit switch. Using a pencil or pen, press

the hollow portion of the 3/8" long brown, plastic

stem located at the right-hand rear of the unit.

Allow the unit to cool (approximately 15 min-

utes) before starting.

Tighten motor connection.

Replace motor.

Replace drive gear.

Reset limit switch. Using a pencil or pen, press

the hollow portion of the 3/8" long brown, plastic

stem located at the right-hand rear of the unit.

Allow the unit to cool (approximately 15 min-

utes) before starting.

Adjust for proper compression.

Adjust setpoint for proper temperature.

Clean or replace teflon sheet.

Problem Possible Cause Corrective Action

When the platen temperature drops 24° or

more below the setpoint temperature, the

display will switch from RRDDYYto LLOO. If the dis-

play remains at LLOOfor 30 minutes,,contact an

authorized Prince Castle Service Agent.

To extend the life of the motor, add 2-3 drops

of high-temperature oil on a monthly basis.

This task can be performed by an authorized

technician.

Oil Port

TOASTER

TX-208

Parts List & Exploded View

16 17

18 19 20

12 11

922

26 28

45 46

1 537-324 Front Cover

2 537-618 Bun Chute

3537-725S Rubber Belt

4537-330S Conveyor Assy.

5537-338 Base Pad

6537-320 Bottom Plate

7537-373 Ramp Baffle

887-028TXBSMotor

988-577 Fuse Block

88-578 Fuse

10 537-383 Retainer Bar Lower

11537-398 Retainer Bar Upper

12 537-403-3S Teflon Sheet

13 537-333 LH Cover

14 537-395 Bun Crush Overlay

15 70-050 Bun Crush Adj. Knob

16 537-298 Cam Bracket

17 537-379 Guide Bracket

18 537-329 LH Cam Shaft

19 537-300 LH Slide Plate

20 537-381 Conveyor Bracket

21 537-382 Conveyor Bracket

22 537-319 Ramp

23 537-336 LH Upright

24 537-335 RH Upright

25 537-295S Platen

26 537-337 Insulation

27 537-296 Heater Housing

28 537-366 Heater Housing Plate

29 537-409 Rear Panel

30 537-332 RH Cover

31 537-396 Bun Thickness Overlay

32 537-476 Hi-Temperature Switch

33 537-343S PC Board & Overlay Assy.

34 537-328 RH Cam Shaft

35 537-299 RH Slide Plate

36 65-058S Heater Relay

37 537-341S Heater

38 537-352SSprocket

39 537-704S Idler Sprocket & Bracket Assy

40 537-348S Sprocket

41 537-704S Idler Sprocket & Bracket Assy

42 66-034 Strain Relief

43 72-190S Power Cord

44 537-380 Drive Chain

45 65-048-14 Power Relay

46 537-388S Transformer Assy.

47 537-400 Temperature Probe

Ref. Part No. Description Ref. Part No. Description

TOASTER

TX-208

Parts List & Exploded View

1 537-351 Frame

2 537-354 Air Shield

3 537-349 Cross Brace

4 537-412 Lower Roller

5 537-370S Lower Bearing (Package of 2)

6 537-318S Lower Shaft (Short)

7 537-316S Lower Shaft (Long)

8 197-279 Pin

9 537-334 Slide Bracket

10 537-411 Upper Roller

11 537-315 Upper Shaft

12 537-317S Upper Bearing (Package of 2)

13 79-055S Washer (Package of 2)

14 81-017S Spring (Package of 2)

15 86-272S Cotter Pin (Package of 2)

16 69-011S Rivet (Package of 4)

17 76-640 Screw

Ref. Part No. Description Ref. Part No. Description

TOASTER

TX-208

Wiring Diagram

PLATEN HEATER RELAY

RED

BLK

VIO

BLK

TRANSFORMER

YEL

YEL BLK

BLK

NOT USED

POWER

RELAY

WHT

RED

NC CNO

WHT

BLK

POWER

TERMINAL

BLOCK

WHT

BLK

BLU

(WHT)

BRN

(BLK)

WHT

BLK

WHT

POWER CORD

GRN/YEL

3A FUSE BLOCK

CONNECTION DETAIL

USED ONLY ON

TX-208 & TX-240

MOTOR BLK BLK

CONNECT WHITE WIRE

TO PROPER MOTOR

VOLTAGE TAB

WHT

240V 200V

YEL

J7J14

CONTROL

BOARD

DISTRIBUTION

TERMINAL

BLOCK

OPTIONAL FUSE BLOCK

SEE CONNECTION DETAIL

FOR USAGE

PLATEN HEATER

AUXILIARY HEATER

WHT

BLK

WHT

TEMPERATURE

SENSOR

HI-LIMIT

THERMOSTAT

11 ORG WHT

BLK

ORG

RED

Table of contents

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