Precision Digital Corporation PROVU PD6262 Series User manual

PROVU™PD6262 Dual Analog Input Rate/Totalizer

Instruction Manual

PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA

Tel (800) 343-1001 • Fax (508) 655-8990

www.predig.com

•1/8 DIN Digital Panel Flow Rate/Totalizers with NEMA 4X, IP65 Front

•Dual Analog Inputswith Math Functions

•0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs

•Rate, Total, and Grand Total forEach Input Channel

•Dual-Line 6-Digit Display, 0.6" (15 mm)& 0.46" (12 mm)

•Isolated 24 VDC @ 200 mA Transmitter Power Supply

•2 or 4 Relays + Isolated 4-20 mA OutputOptions

•Free PC-Based, On-Board, MeterView Pro USB Programming Software

•No Assembly Required

•Display Open Channel Flow with Programmable Exponent Feature

•32-Point Linearization & Square Root Extraction

•Optional SunBright Display Models for Outdoor Applications

•Operating Temperature Range: -40 to 65°C (-40 to 149°F)

•UL & C-UL Listed. E160849; 508 Industrial Control Equipment

•Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC

•Programmable Display, Function Keys & Digital Input

•External 4-Relay, Dual Analog Output, & Digital I/O Expansion Modules

•RS-232 & RS-485 Serial Communication Options with Modbus RTU

•Password Protection

•WideAssortment of NEMA 4XEnclosures forup to Ten Meters

•Light / Horn & Reset Button Accessory

•Control Station Accessory for Remote Operation

•3-Year Warranty

MeterView Pro

USB Install

PROVU™PD6262 Dual Analog Input Rate/Totalizer

Instruction Manual

Disclaimer

The information contained in this document is

subject to change without notice. Precision Digital

makes no representations or warranties with

respect to the contents hereof and specifically

disclaims any implied warranties of

merchantability or fitness for a particular purpose.

See Warranty Information and Terms &

Conditions on www.predig.com for complete

details.

•Read complete instructions prior to installation

and operation of the meter.

•Risk of electric shock or personal injury.

•This product is not recommended for life support

applications or applications where malfunctioning

could result in personal injury or property loss.

Anyone using this product for such applications

does so at his/her own risk. Precision Digital

Corporation shall not be held liable for damages

resulting from such improper use.

WARNING

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Limited Warranty

Precision Digital Corporation warrants this

product against defects in material or

workmanship for the specified period under

“Specifications” from the date of shipment from

the factory. Precision Digital’s liability under this

limited warranty shall not exceed the purchase

value, repair, or replacement of the defective unit.

See Warranty Information and Terms &

Conditions on www.predig.com for complete

details.

Registered Trademarks

All trademarks mentioned in this document are

the property of their respective owners.

FREE MeterView Pro

Programming Software

The meter can be powered from the Micro USB connection.

When using the Micro USB connection, DO NOT apply AC or DC

power to the meter.

The easiest and quickest way to program your PROVU

meter is to use the FREE MeterView Pro

programming software. This software is loaded into

the meter and connects and installs directly to your

PC with a USB cable. We recommend that the first

thing you do after taking the meter out of the box is

connect the PROVUto your PC with the provided USB

cable –do not use a different cable. DO NOT apply

AC or DC power to the meter while your PC is

connected to the meter as it will disrupt the USB

connection. You don’t even have to apply an input

signal.

MeterView Pro programming software is intuitive, and

most customers can get their meter programmed as

they like without even looking in the manual.

Watch MeterView Pro Software Video at

www.predig.com/meterviewpro

In addition to programming, the software may be used

for:

•Monitoring

•Datalogging using your PC

•Generating and saving programming files for

later use

Once your meter is programmed the way you want it,

you can wire it up for your application per the

instructions in this manual and install it. If you find that

you need to make adjustments to the programming

after the meter is installed, you can use the front

panel buttons and the instructions in this manual to do

so.

PROVU™PD6262 Dual Analog Input Rate/Totalizer 
Instruction Manual 
 
3 
Table of Contents 
Introduction..........................................................................................................6 
Ordering Information...........................................................................................6 
Specifications.......................................................................................................9 
General.............................................................................................................9 
Dual Process Input........................................................................................10 
Dual Rate/Totalizer........................................................................................11 
Relays.............................................................................................................11 
Isolated 4-20 mA Transmitter Output ..........................................................12 
USB Connection............................................................................................12 
On-Board Digital Input (F4)...........................................................................12 
Modbus®RTU Serial Communications........................................................12 
MeterView Pro................................................................................................12 
Compliance Information....................................................................................13 
Safety..............................................................................................................13 
Electromagnetic Compatibility.....................................................................13 
Safety Information .............................................................................................13 
Installation..........................................................................................................13 
Unpacking......................................................................................................13 
Panel Mounting Instructions ........................................................................14 
Mounting Dimensions..................................................................................14 
Installation Overview.....................................................................................15 
MeterView Pro Software................................................................................15 
MeterView Pro Installation...........................................................................15 
Transmitter Supply Voltage Selection (P+, P-)................................................16 
Connections...................................................................................................16 
Connectors Labeling ...................................................................................16 
Power Connections.....................................................................................17 
Signal Connections .....................................................................................17 
Modbus RTU Serial Communications.........................................................17 
Relay Connections......................................................................................17 
Switching Inductive Loads...........................................................................18 
F4 Digital Input Connections.......................................................................18 
4-20 mA Output Connections......................................................................18 
Analog Output Transmitter Power Supply...................................................18 
External Relay, Analog Output, & Digital I/O Connections..........................19 
Remote Operation of Meter.........................................................................19 
Interlock Relay Feature...............................................................................19 
Setup and Programming...................................................................................20 
Overview.........................................................................................................20 
Front Panel Buttons and Status LED Indicators ........................................20 
Display Functions & Messages....................................................................21 
Main Menu......................................................................................................24 
Setting Numeric Values ................................................................................24 
Setting Up the Meter (setup)........................................................................25 
Setting the Input Signal (Input)..................................................................26 
Setting the Totalizer Features (total)........................................................26 
Setting the Rate, Total, & Grand Total Units/Tags (units).........................26 
Setting the Decimal Point (dEc pt).............................................................27 
Programming the Rate/Totalizer (prog)......................................................27 
Setting the Display Parameters & Intensity (dsplay)..................................30 
Display Intensity (d-Inty)...........................................................................30 
Setting the Relay Operation (relay)...........................................................31 

PROVU™PD6262 Dual Analog Input Rate/Totalizer 
Instruction Manual 
 
4 
Relay and Alarm Operation Diagrams.........................................................32 
High Alarm Operation (Set > Reset)..............................................................32 
Low Alarm Operation (Set < Reset)............................................................33 
High Alarm with Fail-Safe Operation (Set > Reset).....................................33 
Low Alarm with Fail-Safe Operation (Set < Reset) .....................................33 
Time Delay Operation .................................................................................33 
Pump Alternation Control Operation ...........................................................34 
Relay Sampling Operation ..........................................................................34 
Relay Operation Details................................................................................35 
Overview .....................................................................................................35 
Relays Auto Initialization.............................................................................35 
Fail-Safe Operation.....................................................................................35 
Front Panel LEDs........................................................................................35 
Latching and Non-Latching Relay Operation ..............................................35 
Non-Latching Relay (Auto) .........................................................................36 
Non-Latching Relay with Manual Reset (A-nman).......................................36 
Latching Relay (LatcH)...............................................................................36 
Latching Relay with Clear (Lt-Clr)............................................................36 
Acknowledging Relays................................................................................36 
Pump Alternation Control Applications (Altern) ........................................37 
Setting Up the Interlock Relay (Force On) Feature.....................................37 
Scaling the 4-20 mA Analog Output (Aout).................................................38 
Reset Menu (reset).......................................................................................38 
Manual Control Menu (Contrl).....................................................................38 
Setting Up the Password (pass)...................................................................39 
Protecting or Locking the Meter Functions..................................................39 
Total Reset Password & Non-Resettable Total...........................................39 
Making Changes to a Password Protected Meter.......................................39 
Disabling Password Protection....................................................................39 
Advanced Features Menu.............................................................................40 
Advanced Features Menu & Display Messages..........................................40 
Noise Filter (filter)...................................................................................42 
Noise Filter Bypass (bypass)......................................................................42 
Rounding Feature (round)..........................................................................42 
Modbus RTU Serial Communications (serial)..........................................42 
Select Menu (SElect).................................................................................43 
Input Signal Conditioning (Functn).............................................................43 
Square Root Linearization (Square) ...........................................................43 
Programmable Exponent Linearization (Prog E)........................................43 
Multi-Point Linearization (Linear)...............................................................44 
Math Function (nmath)................................................................................44 
Math Constants (Const)..............................................................................44 
Low-Flow Cutoff (CutofF)...........................................................................44 
Totalizer Count Up/Down (Count)...............................................................45 
Analog Output Programming (AoutPr) .......................................................45 
Programmable Function Keys User Menu (user).......................................46 
Internal Calibration (ICAL)...........................................................................47 
Meter Operation .................................................................................................48 
Front Panel Buttons Operation....................................................................48 
Function Keys Operation..............................................................................48 
F4 Operation ..................................................................................................48 
Maximum/Minimum Readings......................................................................48 
Troubleshooting.................................................................................................49 
Diagnostics Menu (diag) ..............................................................................49 
Testing the Display LEDs............................................................................49 
Determining Software Version.....................................................................49 
Reset Meter to Factory Defaults...................................................................49 
Factory Defaults & User Settings................................................................50 
Troubleshooting Tips....................................................................................52 
EU Declaration of Conformity...........................................................................53 
 
 

PROVU™PD6262 Dual Analog Input Rate/Totalizer 
Instruction Manual 
 
5 
 Table of Figures 
Figure 1. 1/8 DIN Panel Cutout Dimensions....................................................14 
Figure 2. Panel Mounting Details .....................................................................14 
Figure 3. Meter Dimensions - Side View..........................................................14 
Figure 4. Meter Dimensions - Top View...........................................................14 
Figure 5. Transmitter Supply Voltage Selection.............................................16 
Figure 6. PD6262-##0 Connectors Label .........................................................16 
Figure 7. PD6262-##2 Connectors Label .........................................................16 
Figure 8. PD6262-##3 Connectors Label .........................................................16 
Figure 9. PD6262-##4 Connectors Label .........................................................16 
Figure 10. PD6262-##5 Connectors Label .......................................................16 
Figure 11. PD6262-##7 Connectors Label .......................................................16 
Figure 12. Power Connections .........................................................................17 
Figure 13. Transmitters Powered by Internal Supply.....................................17 
Figure 14. Transmitters Powered by Ext. Supply or Self-Powered...............17 
Figure 15. Voltage Input Connections .............................................................17 
Figure 16. Relay Connections...........................................................................17 
Figure 17. AC and DC Loads Protection..........................................................18 
Figure 18. Low Voltage DC Loads Protection.................................................18 
Figure 19. F4 Digital Input Connections..........................................................18 
Figure 20. 4-20 mA Output Connections .........................................................18 
Figure 21. Analog Output Supply Powering Other Devices...........................18 
Figure 22. Expansion Module & DIN Rail Mounting Kit..................................19 
Figure 23. External Relays Module Connections............................................19 
Figure 24. Digital I/O Module Connections......................................................19 
Figure 25. Dual 4-20 mA Output Module Connections.......................................19 
Figure 26. Meter to Control Station Connections...........................................19 
Figure 27. Interlock Connections.....................................................................19 

PROVU™PD6262 Dual Analog Input Rate/Totalizer

Instruction Manual

Introduction

The PROVUPD6262 is a multipurpose, easy to use

digital dual analog input rate/totalizer ideal for flow

rate, total, and flow control applications. Its

superluminous LED digits make it easily readable in

smoke, dust, fog, and, with the optional SunBright

display, even direct sunlight.

It accepts two current or voltage signals (e.g.

4-20 mA, 0-10 V). Various math functions may be

applied to the rate, total, or grand totals of the two

channels; including addition, difference, average,

minimum, maximum, draw, ratio and more. This is in

addition to the input signal conditioners; linear, square

root, or programmable exponent.

The displays, relays, and the analog output may be

assigned to the rate, total, or grand total of input

channels A or B; or math result channel C. Three of

the front panel buttons can be custom-programmed

for a specific operation.

The basic model includes an isolated 24 VDC

transmitter power supply that can be used to power

the input transmitters or other devices. An additional

isolated 24 VDC power supply is included with the

4-20 mA output option. A digital input is standard.

A fully loaded PD6262 meter has the following: four

SPDT relays, 4-20 mA output, and two 24 VDC power

supplies. The PD6262 capabilities may be enhanced

by adding the following external expansion modules:

four SPST relays –creating an eight-relay dual-input

process meter, two digital I/O modules with four inputs

and four outputs each, serial communication adapters

for use with MeterView Pro or Modbus RTU, and a dual

isolated 4-20 mA output expansion module.

Ordering Information

Standard Models

85-265 VAC

Model

12-24 VDC

Model

Options Installed

PD6262-6R0

PD6262-7R0

No options

PD6262-6R2

PD6262-7R2

2 relays

PD6262-6R3

PD6262-7R3

4-20 mA output

PD6262-6R4

PD6262-7R4

4 relays

PD6262-6R5

PD6262-7R5

2 relays& 4-20 mA output

PD6262-6R7

PD6262-7R7

4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC

Model

12-24 VDC

Model

Options Installed

PD6262-6H0

PD6262-7H0

No options

PD6262-6H2

PD6262-7H2

2 relays

PD6262-6H3

PD6262-7H3

4-20 mA output

PD6262-6H4

PD6262-7H4

4 relays

PD6262-6H5

PD6262-7H5

2 relays& 4-20 mA output

PD6262-6H7

PD6262-7H7

4 relays & 4-20 mA output

Accessories

Model

Description

PDA1002

DIN rail mounting kit for two devices

PDA1004

4 SPST (Form A) relays module

PDA1011

Dual isolated analog output

PDA1044

4 digital inputs & 4 digital outputs module

PDA1232

RS-232 serial adapter

PDA1485

RS-485 serial adapter

PDA7485-I

RS-232 to RS-485 isolated converter

PDA8008

USB Adapter

PDA8232-N

USB to RS-232 non-isolated converter

PDA8485-I

USB to RS-485 isolated converter

PDA-LH

Light / horn accessory

MOD-LH

Light / horn / enclosure modification

PDA2360

Plastic control stations series

PD659

Signal isolators, splitters, & conditioners

PD9501

Multi-function calibrator

PD9502

Low-cost signal generator

PDX6901

Snubber: 0.01 μF/470 Ω, 250 VAC

Enclosures

Series

Meters

Material

PDA2300

1-10

Plastic NEMA 4X

PDA2500

1-6

Plastic NEMA 4X

PDA2600

1-6

Stainless Steel NEMA 4X

PDA2700

1-6

Painted Steel NEMA 4

PDA2800

1-2

Plastic NEMA 4X

PDA3400

1-3

Plastic NEMA 4X

Need help selecting the right enclosure?

Go to www.predig.com/esu

Replacement Option Cards

Model

Options Installed

PD1102

2 relays

PD1103

4-20 mA output

PD1104

4 relays

PD1105

2 relays& 4-20 mA output

PD1107

4 relays & 4-20 mA output

PROVU™PD6262 Dual Analog Input Rate/Totalizer

Instruction Manual

Light / Horn Accessories

PROVUMeter Shown in a PDA2301 Enclosure with MOD-LHRB1 Red Light / Horn and Button.

Meter & Enclosure Sold Separately. Assembly Required.

MOD-LH

Model

Description

MOD-LHRB1

Red Light / Horn and Button with

Holes Drilled in Enclosure(1)

MOD-LHGB1

Green Light / Horn and Button with

Holes Drilled in Enclosure(1)

MOD-LHYB1

Yellow Light / Horn and Button with

Holes Drilled in Enclosure(1)

MOD-LHBB1

Blue Light / Horn and Button with

Holes Drilled in Enclosure(1)

MOD-LHWB1

White Light / Horn and Button with

Holes Drilled in Enclosure(1)

MOD-LH5CB1

Light / Horn with User Choice of

Red, Green, Yellow, Blue or White

Light, Button, and Holes Drilled in

Enclosure(1)

Note:

1. This MOD supplies the Light / Horn and Button. The enclosure

comes pre-drilled with holes for Light / Horn and Button and the

user performs the installation and wiring. Meter and enclosure are

sold separately. The Light / Horn hole is in the back left corner of

the enclosure and the Button is centered on the cover of the

enclosure below the meter about an inch off the bottom of the

cover except on the PDA3400 series where it is mounted on the

side of the enclosure.

PDA-LH & PDA-BUTTON

Model

Description

PDA-LHR

Red Light / Horn

PDA-LHG

Green Light / Horn

PDA-LHY

Yellow Light / Horn

PDA-LHB

Blue Light / Horn

PDA-LHW

White Light / Horn

PDA-LHW

White Light / Horn

PDA-LH5C

Light / Horn with User Choice of

Red, Green, Yellow, Blue or White

Light

PDA-BUTTON1R

Red Button

PDA-BUTTON1G

Green Button

PDA-BUTTON1B

Blue Button

PROVU™PD6262 Dual Analog Input Rate/Totalizer

Instruction Manual

PDA2360 Control Stations

Model

Description

PDA2360-E

Emergency button

PDA2361-A

Ack button

PDA2361-B

Blank button

PDA2361-R

Reset button

PDA2361-T

Tare button

PDA2361-S

Stop button

PDA2361-Q

Silence button

PDA2362-AR

Ack and Reset buttons

PDA2362-BB

Two blank buttons

PDA2364-MRUE

Menu, right, up, enter buttons

Note: Control stations with one button may be connected directly to the

meter via the F4 terminal. A PDA1044 (4) digital inputs & (4) digital

outputs module is required to operate the control stations of more than

one button. See Remote Operation of Meter on page 19 for details.

Signal Splitter & Conditioner Accessories

Model

Description

PD659-1MA-1MA

Signal Isolator with One 4-20 mA

Input and One 4-20 mA Output

PD659-1MA-2MA

Signal Splitter with One 4-20 mA

Input and Two 4-20 mA Outputs

PD659-1V-1MA

Signal Conditioner with One 0-10

VDC Input and One 4-20 mA Output

PD659-1MA-1V

Signal Conditioner with One

4-20 mA Input and One 0-10 VDC

Output

PROVU™PD6262 Dual Analog Input Rate/Totalizer

Instruction Manual

Specifications

Except where noted all specifications apply to

operation at +25°C.

General

Display

Line 1: 0.60" (15 mm) high, red LEDs

Line 2: 0.46" (12 mm) high, red LEDs

6 digits each (-99999 to 999999), with lead

zero blanking

Display

Intensity

Eight user selectable intensity levels.

Default value is six.

Display

Update Rate

5/second (200 ms)

Overrange

Display flashes 999999

Underrange

Display flashes -99999

Display

Assignment

Display lines 1 & 2 may be assigned to

show:

•One or more rate channels: Channel A

(Ch-A), B (Ch-B), or C (Ch-C)

•Toggle between rate channels: Ch-A &

Ch-B, Ch-A & Ch-C, Ch-B & Ch-C, and

Ch-A, Ch-B, & Ch-C

•Total or grand total: Ch-A or Ch-B

•Rate and total or grand total:

Ch-A, Ch-B

•Relay set points

•Max and/or min values:

Ch-A, Ch-B, or Ch-C

•Toggle between any rate channel &

units

•Total and units: Ch-A or Ch-B

•Toggle between totals:

Ch-A & Ch-B; Ch-A, Ch-B, and sum of

Ch-A and Ch-B

•Modbus input

Line 2 may also be set to show engineering

units or be off, with no display.

Programming

Methods

Four front panel buttons, digital inputs, PC

and MeterView Pro software, or Modbus

registers.

Noise Filter

Programmable from 2 to 199

(0 will disable filter)

Filter Bypass

Programmable from 0.1 to 99.9% of

calibrated span

Recalibration

All ranges are calibrated at the factory.

Recalibration is recommended at least every

12 months.

Max/Min

Display

Max/min readings reached by the process

are stored until reset by the user or until

power to the meter is turned off.

Rounding

Select 1, 2, 5, 10, 20, 50, or 100

(e.g. rounding = 10, value = 123.45,

display = 123.50).

Password

Three programmable passwords restrict

modification of programmed settings and

two prevent resetting the totals.

Pass 1: Allows use of function keys and

digital inputs

Pass 2: Allows use of function keys, digital

inputs and editing set/reset points

Pass 3: Restricts all programming, function

keys, and digital inputs.

Total: Prevents resetting the total manually

Gtotal: Prevents resetting the grand total

manually

Non-Volatile

Memory

All programmed settings are stored in non-

volatile memory for a minimum of ten years.

Power

Options

85-265VAC50/60Hz;90-265VDC,20Wmax;

12-24 VDC, 12-24 VAC, 15 W max.

Powered over USB for configuration only.

Fuse

Required external fuse: UL Recognized, 5 A

max, slow blow; up to 6 meters may share

one 5 A fuse

Normal Mode

Rejection

Greater than 60 dB at 50/60 Hz

Isolation

4 kV input/output-to-power line

500 V input-to-output or output-to-P+ supply

Overvoltage

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