Powermate PMD5000s User manual

OWNER’S MANUAL

AIR-COOLED DIESEL SILENT GENERATORS

MANUALE D’ISTRUZIONI

GENERATORE DIESEL SILENZIOSO RAFFREDDATO AD ARIA

MANUAL DEL USUARIO

GENERADORES DIESEL SILENCIOSOS REFRIGERADOS POR AIRE

MODE D’EMPLOI DE L’USAGER

GROUPES ELECTROGENES SILENCIEUX REFROIDIS A AIR

PMD5000s / PMD5050s

PREFACE

Thank you for purchasing products from our company.

The manuals will help you to operate and maintain the machines rightly.

Please make sure to read the manuals carefully before the operating the

machines. Then the generators can work in the best condition and prolong

the life.

.Consumers should notice that this manual might differ slightly from

the actual product as more improvements are made to our products.

Some of the pictures in this manual may differ slightly from the actual

product as well. The manufacturer reserves the right to make changes

at any time without notice and without incurring any obligation.

Please notice the following warning.

If you will not operate the machines according to the manuals, there may

be body injury and dead.

So you MUST operate the machines after the fully understanding of the

manuals.

PR INDUSTRIAL s.r.l.

Loc. Il Piano

CAP 53031, Casole D’Elsa (SI)

ITALIA

TABLE OF CONTENTS

Chapter 1 Technical Specifications and Data………………….1

1-1 Technical specifications and data……………………………………1

1-2 Basic operating parameters…………………………………………..2

1-3 General dimensions and overview of the generators………………2

1-4 Parts name and control panel………………………………………….3

Chapter 2 Operating the Diesel Generator……………………….....4

2-1 Main points of safety during operation of the generator…………..4

2-2 Preparation before operation…………………………………………5

2-3 Checking the operation of the diesel engine………………………..8

2-4 Starting the generator set……………………………………………..8

2-5 Proper operation of the generator set………………………………..9

2-6 Loading…………………………………………………………………10

2-7 Stopping the generator………………………………………………11

Chapter 3 Maintenance……………………………………………………..12

3-1 Maintenance schedules……………………………………………...12

3-2 Storing for long periods of time……………………………………...13

Chapter 4 Troubleshooting……………………………………………….14

4-1 Troubleshooting procedures………………………………………...14

4-2 Questions and doubts…………………………………………….….14

Chapter 5 Circuit diagram………………………………………………….15

Appendix ⅠType of socket……………………………………………………..18

Appendix ⅡGeneral power list of appliance…………………………………20

TECHNICAL SPECIFICATIONS AND DATA

CHAPTER 1 TECHNICAL

SPECIFICATIONS AND DATA

1-1 Technical specifications and data

Type

Item

PMD 5000s

Generator

Kind

Single phase

Three phase

Frequency(Hz)

Rated power (KVA)

4.2

4.5

4.2

4.5

Voltage (A.C)(V)

220V,230V,240V,110/220V,120/240V,

115/230V

400/230V,420/240V,380/220V,

127/200V

Excitation mode

Self-excitation brushless or

Self-excitation constant voltage(AVR)

Self-excitation constant

voltage(AVR)

Revolution (r/min)

3000

3600

3000

3600

Voltage (D.C)(V)

Current (D.C)(A)

Noise level dB(A)/7m

(0-100%load)

70-74

Power factor cosφ

0.8

Insulation grade

Diesel engine

Model of power

CF186F (E)

Kind

4-stroke single-cylinder air cooled direct injection

Max power (kW/rpm)

6.5

8.6

6.5

8.6

Bore ×stroke (mm)

86×70

Cylinder displacement

(ml)

406

Cooling system

Force air-cooled

Lubricating system

Pressure splash, duplex type lubrication

Volume of lube oil (L)

1.65

Start system

Electric start

Fuel

Diesel fuel

Set

Fuel tank volume (L)

14.5

Low oil pressure

protection

Have

Total weight (kg)

186

Overall dimensions

(mm)

920×520×700

Note: Get this power only after 30 hours’ initial run.

TECHNICAL SPECIFICATIONS AND DATA

1-2 Basic operating parameters

1-2.1 Under the given conditions, the generator will output

the specified power in the table listed below.

Table 1

Height above sea level (ft)

Ambient temperature

+60°F (+20°C)

60%

<3280.8 ft (<1000 m)

41~104°F (5-40°C)

90%

1-3 General dimensions and overview of the

generators

Please refer to the specification for the right dimension for

different models.

TECHNICAL SPECIFICATIONS AND DATA

1-4 Parts name and control panel

1-4.1 Parts Name

Cover of fuel tank

Label

Muffler

(inside)

Battery

(inside)

Door

Wheel

Engine

(inside)

Control Panel

OPERATING THE DIESEL GENERATOR

1-4.2 control panel

Single phase Control Panel

Three Phase Control Panel

Low oil protection

indicating lamp (12V)

Voltmeter

99T1-300V

2P support for

breaker

Fuse10 A

Red wire

holder (107)

Black wire

holder (107)

Bolt to the

grounded

Socket SCHUKO

230V 16A

Socket 2P+T

CEE 230V 16A

Electric start switch

Connector

7 contacts

Low oil protection

indicating lamp (12V)

Voltmeter

99T1-300V

2P support for

breaker

Fuse10 A

Red wire

holder (107)

Black wire

holder (107)

Bolt to the

grounded

Socket 2P+T

400V 16A

Socket 2P+T

CEE 230V 16A

Electric start switch

Connector

7 contacts

OPERATING THE DIESEL GENERATOR

CHAPTER 2 OPERATING THE DIESEL

GENERATOR

2-1 General main points of safety during

operation of the generator set.

In order to operate the generator set safely, please follow all the

instructions provided in this manual carefully. Doing so otherwise may lead to

accidents and or equipment damage.

2-1.1 Fire prevention

Do not use gasoline, kerosene or other fuels other than light diesel fuel.

Keep all flammable fuels away from the generator as the generator may

spark and ignite these gases.

Keep the diesel generator at least 1.5 meters away from buildings and or

other equipment.

Always operate your diesel generator on a level site.

2-1.2 Prevention from inhaling exhaust gases.

Never inhales exhaust gases emitted by the engine. The exhaust gases

contain toxic carbon monoxide.

Never operate your generator in places with poor ventilation. In order to

operate this machinery indoors, a suitable ventilation system for the building is

required to draw the poisonous exhaust gases out.

2-1.3 Prevention from accidental burns

Never touch the muffler and its cover when the diesel engine is running.

Never touch the muffler and cover after the diesel engine has been used,

as the muffler remains hot for a good period of time.

2-1.4 Electric shock and short circuits

Never touch the generator if the generator is wet. Also never touch the

generator if your hand is wet.

Never operate your generator if the weather conditions call for any type of

precipitation such as rain, snow, or fog.

To prevent electrical shocks, the generator should be grounded. Please

refer to Fig. 2-1 before beginning to use the electric generator.

Fig. 2-1

OPERATING THE DIESEL GENERATOR

NOTE

When connecting devices to the

generator, make sure all other devices

are rated lower than the generators

output. Any generator socket should not

be overloaded over its regulated limit.

2-1.5 Other safety points

Before operating this generator, all operators

should have a good knowledge of how to break

the circuit if any accidents occur. Also, all operators should be familiar with all

the switches and functions of the generator before using this machine. While

operating the generator, wear safe shoes and suitable clothes during operation.

Always keep children and animals away from the generator.

2-1.6 Battery

Wear protective gear when working with the battery to protect your eyes, skin,

and clothing,. If you come in contact with the electrolytic liquid, wash it

immediately with clean water. Also, if the electrolytic liquid comes in contact

with your eyes, see a doctor immediately.

2-2 Preparation before operation

2-2.1 Fuel choices and fuel treatment

Use only light diesel fuel. Otherwise it will be difficult to start the generator.

The fuel should be filtered clean. Never let dust and water mix with fuel in

the fuel tank. Otherwise it will clog the fuel lines and oil nozzles. It may

also damage your pressure pump.

Note

It is dangerous to overfill the fuel tank. Never exceed the red piston in the filter.

Type

PMD 5000s

The effective volume of fuel tank:

14.5L

a. After purchasing fuel, put it into a drum and let it sit for 3-4 days.

Otherwise it contains granule, which will result to clog the fuel lines.

b. 3-4 days later, insert half of the fuel sucker into the drum, (water and

impurities stay in the lower portion of the drum) .Otherwise they will be taken in.

Contaminated fuel will cause accelerated wear to fuel system part.

NOTE

Never smoke near the opening of the

fuel tank. Do not let sparks get near the

fuel or fuel tank and do not overfill tank.

After filling, tighten the fuel cap.

OPERATING THE DIESEL GENERATOR

2-2.2 Check and fill engine oil

Make sure the generator is on level ground and

remove the dipstick from the engines. if not, the

oil level of the engine which show us are wrong.

Check if the oil level is between the high limit

and low limit. If the engine is new or oil is not

enough, fill the engine with the right engine

oil(10W30).

Put the dipstick back into the hole to check the

engine oil level.

Choose the right engine oil

Engine oil is the most important factor in determining the life of your generator

engine. If you use poor engine oil or if you don’t change the oil regularly, the

piston and cylinder will wear easily or seize up. Also, the life of the other parts

in your engine such as bearings, and other rotating parts will shorten

considerably.

NOTE

Although there is an alarm system to check for low oil pressure, it is always a

good idea to check the amount of oil inside the engine. If the oil level is low, fill

it before starting the engine.

A good time to drain the oil from the engine is when the diesel engine is still hot.

If the engine is fully cooled, it is more difficult to drain all the oil out or some

impurities will remain in the engine.

WARNING

Oil dipstick

This manual suits for next models

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