Power Tech Generators PT-10KSIC Manual
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WARNING:
Breathing diesel engine exhaust exposes you to chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
Always start and operate the engine in a well-ventilated area.
If in an enclosed area, vent the exhaust to the outside.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel
WARNING:
This product can expose you to chemicals including carbon monoxide
and benzene, which are known to the State of California to cause cancer
and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov.
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Table of Contents .......................................................................................................................................... 3
Foreword ....................................................................................................................................................... 5
Safety ............................................................................................................................................................ 6
Safety Notes .............................................................................................................................................. 6
Operating Safety ....................................................................................................................................... 7
Accidental Start-up ................................................................................................................................ 7
Moving Parts ......................................................................................................................................... 8
Fire ........................................................................................................................................................ 8
Engine Exhaust ..................................................................................................................................... 9
Voltage Hazard.................................................................................................................................... 10
Burn Hazard ........................................................................................................................................ 11
Information .................................................................................................................................................. 12
Specifications .......................................................................................................................................... 12
Component Locations ............................................................................................................................. 13
The PTG Series Controller .......................................................................................................................... 16
Introduction.............................................................................................................................................. 16
Interface .................................................................................................................................................. 16
LCD Display ........................................................................................................................................ 16
LED Status Light ................................................................................................................................. 17
Buttons ................................................................................................................................................ 17
Modes .................................................................................................................................................. 18
Controller Operation ................................................................................................................................ 18
Viewing Parameters ............................................................................................................................ 18
Event History ....................................................................................................................................... 19
Operating the Generator Set ....................................................................................................................... 20
Pre-Start .................................................................................................................................................. 20
Manually Starting the Generator Set ....................................................................................................... 20
Remote and Auto Starting the Generator Set ......................................................................................... 21
Manually Shutting Down the Generator Set ............................................................................................ 21
Maintenance ................................................................................................................................................ 22
Maintenance Schedule ............................................................................................................................ 23
Engine Oil Maintenance .......................................................................................................................... 24
Lubricating Oil Specifications .............................................................................................................. 24
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Checking the Engine Oil Level ............................................................................................................ 24
Changing the Engine Oil and Filter ..................................................................................................... 25
Cooling System Maintenance ................................................................................................................. 26
Coolant Specifications ......................................................................................................................... 26
Checking the Coolant .......................................................................................................................... 27
Changing the Coolant ......................................................................................................................... 28
Cleaning the Radiator Core ................................................................................................................. 29
Fuel System Maintenance ....................................................................................................................... 30
Fuel Pump ........................................................................................................................................... 30
Fuel Lines ............................................................................................................................................ 30
Fuel Specifications .............................................................................................................................. 30
Bleeding the Fuel System ................................................................................................................... 31
Changing the Fuel Filters .................................................................................................................... 32
Air Intake System Maintenance .............................................................................................................. 34
Changing the Intake Air Filter .............................................................................................................. 34
Service Log ................................................................................................................................................. 35
Basic Troubleshooting ................................................................................................................................. 36
Wiring Diagrams .......................................................................................................................................... 37
120/240 VAC – A Type Generator End with AS440 AVR ....................................................................... 37
120VAC Only– CE Type Generator End with VR3.1B AVR ................................................................... 38
120/240VAC – CE Type Generator End with VR3.1B AVR .................................................................... 39
Control Wiring with PTG350 Controller ................................................................................................... 40
Revisions ..................................................................................................................................................... 41
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Thank you for your purchase of a Power Tech generator set. It is engineered to the utmost quality
standards, manufactured in a strict quality control environment, and will assure you a long, satisfactory
service. To have the best performance from your Power Tech generator, please fully read and
understand this manual.
This manual is written to provide you with the information you need to safely operate and maintain your
generator. This manual was up to date at time of printing/downloading, due to our continuous
improvement of our products, we reserve the right to change the information contained in this manual
without notice.
Power Tech recommends the use of only genuine Power Tech parts. Other parts may not perform as
well, may damage the generator set, and may result in injury. In addition, the use of other parts may void
your warranty.
For technical questions on your generator please contact your sales dealer, one of our authorized service
centers or Power Tech’s Customer Service Department at 1-800-760-0027. To expedite your call, please
have the generator model and serial numbers available.
For service parts, please contact Power Tech’s Parts Department at 1-800-760-0027 or order directly
from our website at www.powertechgenerators.com.
634 SR 44 W.
Leesburg, FL 34748
Toll Free: 800-760-0027
Fax: 352-787-5545
www.powertechgenerators.com
Page 6 of 41
SAFETY NOTES
This symbol indicates a safety alert. It is used to indicate potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury and death.
This manual has several types of safety precautions and instructions: DANGER, WARNING, CAUTION,
NOTICE, and Note.
DANGER
Danger indicates the presence of a hazard that will cause severe personal injury, death, or
substantial property damage.
WARNING
Warning indicates the presence of a hazard that can cause severe personal injury, death, or
substantial property damage.
CAUTION
Caution indicates the presence of a hazard that will or can cause minor personal injury or property
damage.
NOTICE
Notice communicates installation, operation, or maintenance information that is safety related but not
hazard related.
Note
Note indicates additional important or helpful information.
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OPERATING SAFETY
Before operating this generator, be sure to read and understand all instructions. This
generator set has been designed for safe operation in a specific application. DO NOT
modify or use this generator set for any application other than that it has been designed for.
Improper usage can cause damage, injury, or death. All installation and service work must
be performed by properly trained and qualified personnel. Electrical installation,
troubleshooting, and repair should only be performed by a qualified electrician.
The following guidelines should always be obeyed.
Read, understand and follow all safety precautions and warnings before operating the generator
set.
Be sure to read and follow all safety decals affixed to the generator set.
DO NOT modify the generator set. Unauthorized modifications may affect the life of the generator
set; as well as, result in injury or death.
The area around the generator set should be clean and free of debris.
DO NOT operate machinery or equipment while under the influence of alcohol, medication, other
drugs, or while fatigued.
When connecting the generator set, be sure to follow any local, state, and National Electric Code
(NEC) guidelines.
Accidental Start-up
This generator set may start without warning. While in operation, there may be exposed moving parts.
Before working on the generator set or connected equipment, ensure the generator set is
disabled. The genset may be disabled by first properly shutting down the generators set. Next,
disconnect the battery cables, negative (-) lead first, and/or turn the battery disconnect switch (if
equipped) to the OFF position.
WARNING
Accidental start-up.
Can cause severe injury or death.
DANGER
Moving Parts.
Will cause severe injury or death.
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Moving Parts
While in operation, there may be exposed moving parts.
DO NOT wear loose, torn, or bulky clothing around the generator set.
Be sure all guards and shields are in place before operating the generator set.
Keep your hands and body away from all rotating parts, such as cooling fan, belts, pulleys, etc.
Stop and disable the generator set before servicing.
Fire
A fire can cause severe injury or death. To reduce the risk of fire:
DO NOT smoke near the fuel system or fuel tank.
DO NOT operate the generator set in the vicinity of spilled fuels or flammable vapors.
DO NOT operate the generator set in the presence of fuel leaks, fuel accumulation, or other
flammable materials.
Keep the engine and engine bay clean and free of accumulated dirt, grease, and trash.
Keep the genset idling for 5-6 minutes before stopping. Temperatures around the genset may
increase suddenly.
DO NOT fill the fuel tank near open flames or while smoking.
Shut down the generator set and allow it to cool before fueling.
DO NOT run the generator set with a damaged, loose, or missing fuel cap.
If fuel or lubricants spill, clean up immediately and properly dispose of.
DO NOT attempt to use ether or other starting aids. Doing so may cause a flash fire and/or
damage the engine.
Inspect and replace any damaged wiring if necessary.
DANGER
Moving Parts.
Will cause severe injury or death.
WARNING
Risk of Fire
Can cause severe injury or death.
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Engine Exhaust
During operation, the generator set will release engine exhaust into the surrounding atmosphere. This
exhaust contains carbon monoxide, an odorless, colorless, tasteless, nonirritating gas. The inhalation of
carbon monoxide, even for a short period, can result in death. To reduce the risk of carbon monoxide
poisoning:
Avoid breathing engine exhaust while working on or around the generator set.
DO NOT run the generator indoors unless the exhaust is routed outside properly.
Routinely inspect the exhaust system for leaks and repair if necessary.
DO NOT operate the generator set where exhaust fumes can accumulate and/or leak into an
occupied space.
DO NOT operate the generator set without a properly functioning exhaust system.
Carbon monoxide poisoning symptoms include the following:
Dizziness, Light Headedness
Physical Fatigue
Weakness in muscles and joints
Sleepiness
Inability to Concentrate
Mental Fatigue
Blurred Vision
Inability to Speak Clearly
Stomachache, Nausea, and/or Vomiting
If you experience any of these symptoms, immediately seek fresh air. Remain active and do not sit, lie
down, or fall asleep. Seek immediate medical attention if the symptoms do not improve when breathing
fresh air.
WARNING
Carbon Monoxide
Can cause severe nausea,
fainting, or death.
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Voltage Hazard
Whenever electricity is present, there is an electrocution risk. Following proper safety procedures can
reduce the risk of electrocution.
When connecting the generator set, be sure to follow any local, state, and National Electric Code
(NEC) guidelines.
Shut down the generator set and turn off all breakers before servicing the unit.
Never make electrical connections while standing in water or on wet ground.
Use extreme caution when testing voltage. It is advisable to have a trained and qualified person
take the measurements.
Inspect and replace any damaged wiring if necessary.
Make sure all electrical covers are in place before operating the genset.
WARNING
Hazardous Voltage
Backfeed to the utility system can
cause property damage, severe
injury, or death.
Whenever the generator set is connected as standby power, a transfer switch is required to prevent
electrical backfeed into the utility electrical grid. Electrical backfeed is illegal and can result in the severe
injury or death of utility company personnel working on power lines. The generator set must be installed
following local, state, and National Electric Code (NEC) guidelines.
DANGER
Hazardous Voltage
Will cause severe injury or death.
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