Porter-Cable 630 User manual

■

mioi^uiDu:

POWEH

loots

IMPORTANT

Please

make

certain

that

the

person

who

use

this

equipment

carefully

reads

and

understands

these

instructions

before

starting

operations.

The

Model

and

Serial

No.

plate

located

the

main

housing

the

tool.

Record

these

numbers

the

spaces

below

and

retain

for

future

reference.

Model

No_

Type

Serial

No.

Part

No.

692420-384

SAFETY

INSTRUCTIONS

GROUNDING

INSTRUCTIONS

This

tool

should

grounded

while

use

protect

the

operator

from

electric

shock.

The

tool

equipped

with

approved

three-

conductor

cord

and

three-prong

grounding

type

plug

fit

the

proper

grounding

type

receptacle.

The

green

(or

green

and

yellow)

conductor

the

cord

the

grounding

wire.

Never

connect

the

green

(or

green

and

yellow)

wire

live

terminal.

your

unit

for

use

less

than

150

Volts,

the

power

cord

equipped

with

plug

that

has

two

flat,

parallel

current-carrying

prongs

and

one

longer,

round

“U”-shaped,

ground

prong

which

requires

mating

3-conductor

grounded

type

receptacle,

shown

Fig.

adapter,

shown

Fig.

available

for

connecting

3-prong

grounding

type

plugs

that

are

used

units

less

than

150

Volts

2-prong

receptacles.

THIS

ADAPTER

NOT

ALLOWED

CANADA.

The

green

colored

rigid

ear,

lug,

etc.,

must

connected

permanent

ground

such

properly

grounded

outlet

box,

shown

Fig.

your

unit

for

use

150

250

Volts,

the

power

cord

equipped

with

plug

that

has

two

flat

current-carrying

prongs

tandem,

and

one

round

“U”

shaped,

longer

ground

prong,

shown

Fig.

This

plug

used

only

with

the

proper

mating

conductor

grounding

type

receptacle,

shown

Fig.

adapter

available

for

this

type

plug.

Fig.

ALL

CASES,

MAKE

SURE

THE

RECEPTACLE

QUESTION

PROPERLY

GROUNDED.

NEVER

REMOVE

GROUNDING

BLADE

FROM

POWER

PLUG

EXTENSION

CORDS

Use

only

three-wire

extension

cords

which

have

three

prong

grounding-type

plugs

and

three-pole

receptacle

which

the

tool’s

plug.

Replace

repair

damaged

worn

cord

immediately.

IMPORTANT

SAFETY

INSTRUCTIONS

WARNING:

When

using

electric

tools,

basic

safety

precautions

should

always

followed

reduce

the

risk

fire,

electric

shock

and

personal

injury,

including

the

following:

READ

AND

ALL

INSTRUCTIONS.

There

are

certain

applications

for

which

this

tool

was

designed.

Porter-Cable

strongly

recommends

that

this

tool

NOT

modified

and/or

used

for

any

application

other

than

for

which

was

designed.

you

have

any

questions

relative

its

application

NOT

use

the

tool

until

you

have

written

Porter-Cable

and

have

advised

you.

Manager

Product

Engineering

Porter-Cable

Corporation

Youngs

Crossing

Highway

P.O.

Box

2468

Jackson,

38301

KEEP

WORK

AREA

CLEAN.

Cluttered

areas

and

benches

invite

injuries.

AVOID

DANGEROUS

ENVIRONMENT.

Don’t

expose

power

tools

rain.

Don’t

use

power

tools

damp

wet

locations.

Keep

area

well

lit.

Avoid

chemical

corrosive

environment.

not

use

tool

presence

flammable

liquids

gases.

GUARD

AGAINST

ELECTRIC

SHOCK.

Prevent

body

contact

with

grounded

surfaces.

For

example:

pipes,

radiators,

ranges,

refrigerator

enclosures.

KEEP

CHILDREN

AWAY.

not

let

visitors

contact

tool

extension

cord.

All

visitors

should

kept

away

from

work

area.

STORE

IDLE

TOOLS.

When

not

use,

tools

should

stored

dry

and

high

locked-up

place

—

out

the

reach

children.

DON’T

FORCE

TOOL.

will

the

job

better

and

safer

the

rate

for

which

was

intended.

USE

RIGHT

TOOL.

Don’t

force

small

tool

attachment

the

job

heavy

duty

tool.

Don’t

use

tool

for

purpose

not

intended—

for

example—do

not

use

circular

saw

for

cutting

tree

limbs

logs.

DRESS

PROPERLY.

not

wear

loose

clothing

jewelry.

Loose

clothing,

draw

strings

and

jewelry

can

caught

moving

parts.

Rubber

gloves

and

non-skid

footwear

are

recommended

when

working.

Wear

protective

hair

covering

contain

long

hair.

USE

SAFETY

GLASSES.

Wear

safety

glasses

goggles

while

operating

power

tools.

Also

face

dust

mask

operation

creates

dust.

All

persons

the

area

where

power

tools

are

being

operated

should

also

wear

safety

glasses

and

face

dust

mask.

10.

DON’T

ABUSE

CORD.

Never

carry

tool

cord

yank

disconnect

from

receptacle.

Keep

cord

from

heat,

oil,

and

sharp

edges.

Have

damaged

worn

power

cord

and

strain

reliever

replaced

immediately.

11.

SECURE

WORK.

Use

clamps

vise

hold

work.

It’s

safer

than

using

your

hand

and

frees

both

hands

operate

tool.

12.

DON’T

OVERREACH.

Keep

proper

footing

and

balance

all

times.

13.

MAINTAIN

TOOLS

WITH

CARE.

Keep

tools

sharp

and

clean

for

better

and

safer

performance.

instructions

for

lubricating

and

changing

accessories.

Inspect

tool

cords

periodically

and

damaged,

have

repaired

authorized

service

facility.

Inspect

extension

cords

periodically

and

replace

damaged.

Have

all

worn,

broken

lost

parts

replaced

immediately.

Keep

handles

dry,

clean

and

free

from

oil

and

grease.

14.

DISCONNECT

TOOLS.

When

not

use,

before

servicing,

and

when

changing

accessories

such

blades,

bits,

cutters,

etc.

15.

REMOVE

ADJUSTING

KEYS

AND

WRENCHES.

Form

habit

checking

see

that

keys

and

adjusting

wrenches

are

removed

from

the

tool

before

turning

on.

16.

AVOID

UNINTENTIONAL

STARTING.

Don’t

carry

plugged-

tool

with

finger

switch.

sure

switch

off

when

plugging

in.

17.

OUTDOOR

USE

EXTENSION

CORDS.

When

tool

used

outdoors,

use

only

extension

cords

marked

"Suitable

for

use

with

outdoor

appliances

store

indoors

when

not

use.”

18.

STAY

ALERT.

Watch

what

you

are

doing.

Use

common

sense.

not

operate

tool

when

you

are

tired

while

underthe

influence

medication,

alcohol

drugs.

19.

CHECK

DAMAGED

PARTS.

Before

further

use

the

tool,

guard

other

part

that

damaged

should

carefully

checked

determine

that

will

operate

properly

and

perform

its

intended

function.

Check

for

alignment

moving

parts,

binding

moving

parts,

breakage

parts,

mounting,

and

any

other

conditions

that

may

affect

its

operation.

guard

other

part

that

damaged

should

properly

repaired

replaced

authorized

service

center

unless

otherwise

indicated

elsewhere

this

instruction

manual.

Have

defective

switches

replaced

authorized

service

center.

not

use

tool

switch

does

not

turn

and

off.

SAVE

THESE

INSTRUCTIONS

ADDITIONAL

SAFETY

RULES

FOR

ROUTERS

NEVER

adjust

depth

cut

while

motor

running.

slip

this

time

may

cause

personal

injury,

damage

cutter

work

piece.

SURE

cord

free

and

will

not

“hang

up”

during

routing

operations.

KEEP

hands

clear

cutter

when

motor

running

prevent

personal

injury.

MAINTAIN

firm

grip

router

when

starting

motor

resist

starting

torque.

STAY

ALERT

and

keep

cutter

clear

all

foreign

objects

while

motor

running.

SURE

motor

has

completely

stopped

before

setting

machine

down

between

operations.

MOTOR

Most

Porter-Cable

tools

will

operate

either

D.C.,

single

phase

cycle

A.C.

current

and

voltage

within

plus

minus

percent

that

shown

the

specification

plate

the

tool.

Several

models,

however,

are

designed

for

A.C.

current

only.

Refer

the

specification

plate

your

tool

for

proper

voltage

and

current

rating.

CAUTION:

not

operate

your

tool

current

which

the

voltage

not

within

correct

limits.

not

operate

tools

rated

A.C.

only

D.C.

current.

may

seriously

damage

the

tool.

EXTENSION

CORD

SELECTION

extension

cord

used,

make

sure

the

conductor

size

large

enough

prevent

excessive

voltage

drop

which

will

cause

loss

power

and

possible

motor

damage.

table

recommended

extension

cord

sizes

will

found

below.

This

table

based

limiting

line

voltage

drop

volts

(10

volts

for

230

volts)

150%

rated

amperes.

extension

cord

used

outdoors

must

marked

with

the

suffix

W-A

following

the

cord

type

designation.

For

example

—

SJTW-A

indicate

acceptable

for

outdoor

use.

RECOMMENDED

EXTENSION

CORD

SIZES

FOR

USE

WITH

PORTABLE

ELECTRIC

TOOLS

Length

Cord

Feet

115V

Ft.

100

Ft.

150

Ft.

200

Ft.

250

Ft.

300

Ft.

400

Ft.

500

Ft.

230V

Ft.

100

Ft.

200

Ft.

300

Ft.

400

Ft.

500

Ft.

600

Ft.

800

Ft.

1000

Ft.

0-2

2-3

3-4

4-5

5-6

6-8

8-10

jxj

10-12

12-14

14-16

;

16-18

18-20

OPERATING

INSTRUCTIONS

FOREWORD

These

Porter-Cable

routers

are

designed

for

continuous,

rugged

operation

handle

the

most

demanding

production

applications.

PREPARING

THE

ROUTER

FOR

USE

IMPORTANT:

While

preparing

the

router

for

use,

while

making

adjustments

and

when

router

not

use,

always

disconnect

from

the

power

circuit.

SELECTING

THE

BIT

These

Routers

accommodate

bits

with

Va”

Vfc"

shanks

that

are

installed

directly

into

the

power

unit

collet.

Adapters

and

Collets

are

available

that

will

allow

the

use

bits

having

smaller

diameter

shanks.

list

available

Bits

and

Accessories

will

found

the

back

this

manual.

INSTALLING

AND

REMOVING

THE

BIT

DISCONNECT

machine

from

power

source.

Remove

Motor

Unit

from

Base

Unit

follows:

Loosen

Clamp

Screw

(A)

Fig.

While

holding

base,

turn

motor

unit

COUNTERCLOCKWISE

until

lower

(B)

motor

housing

disengaged

from

groove

base.

Lift

Motor

Unit

free

from

Base

Unit.

Fig.

Clean

and

insert

shank

bit

into

collet

until

shank

bottoms.

Then

back

out

approximately

1/16”.

Lay

Motor

Unit

its

side

bench

with

the

collet

pointing

AWAY

from

you.

Place

one

wrench

flats

Chuck

with

the

opposite

end

the

wrench

resting

the

bench

your

left,

Fig.

Place

other

wrench

Collet

and

tighten

COUNTERCLOCKWISE

shown

Fig.

TIGHTEN

FIRMLY.

remove

the

bit,

reverse

the

foregoing

procedure.

AVOID

POSSIBLE

DAMAGE

COLLET.

NEVER

TIGHTEN

COLLET

WITHOUT

BIT.

ASSEMBLING

THE

MOTOR

THE

ROUTER

BASE

EQUIPPED

WITH

TWO

KNOBS

DISCONNECT

motor

from

power

source.

Loosen

the

Clamp

Screw

(A)

Fig.

allow

the

Power

Unit

set

the

Base

Unit.

Insert

Motor

Unit

into

base

aligning

lower

(B)

with

groove

base.

Rotate

Motor

Unit

CLOCKWISE

into

base

until

upper

guide

pins

are

rigidly

set

the

groove

the

base.

Tighten

Clamp

Screw

firmly.

Fig.

ASSEMBLING

THE

MOTOR

THE

ROUTER

BASE

EQUIPPED

WITH

SWITCH-IN-HANDLE

DISCONNECT

Power

Cords.

Loosen

Clamp

Screw

(A)

Fig.

allow

the

Power

Unit

set

the

base.

With

the

Motor

switch

(C)

positioned

shown

Fig.

insert

the

Motor

Unit

into

the

base

aligning

lower

(B)

with

groove

base.

Rotate

the

Motor

Unit

CLOCKWISE

into

the

base

until

the

motor

switch

(C)

opposite

the

handle,

Fig.

Connect

the

Motor

Unit

cord

the

outlet

handle

shown

Fig.

Continue

rotating

the

Motor

Unit

into

the

base

until

upper

guide

pins

set

rigidly

into

the

base.

Tighten

Clamp

Screw

firmly.

ADJUSTING

DEPTH

CUT

DISCONNECT

tool

from

power

source.

Loosen

Clamp

Screw

(A)

Fig.

While

holding

Base

(E),

turn

Motor

Unit

(F)

Fig.

COUNTERCLOCKWISE

until

the

tip

the

bit

above

bottom

surface

Base.

Set

router

flat

wood

surface.

Turn

Motor

Unit

(F)

Fig.

CLOCKWISE

until

bit

touches

the

wood

surface.

Tighten

Clamp

Screw

(A)

Fig.

Rotate

Depth

Adjusting

Ring

(B)

Fig.

until

the

Zero-line

(C)

opposite

the

Index

Line

(D)

the

housing.

Loosen

Clamp

Screw

(A)

Fig.

Tip

the

router

bit

clear

the

wood

surface.

Turn

Motor

Unit

(F)

Fig.

CLOCKWISE

until

the

Index

Line

(D)

the

motor

housing

reaches

the

desired

depth

indicated

the

ring.

10.

Tighten

Clamp

Screw

(A)

Fig.

firmly.

NOTE:

Setting

the

index

line

Vi"

the

ring

means

the

cutting

edge

the

bit

exposed

Vi"

below

the

base.

Fig.

CONNECTING

POWER

SOURCE

Before

connecting

router

power

source

ALWAYS

MAKE

SURE

SWITCH

THE

“OFF”

POSITION.

Also

check

that

the

power

circuit

the

same

that

shown

specification

plate

the

router.

Before

starting

the

router

make

sure

bit

clear

work

piece

and

foreign

objects.

Also

keep

firm

grip

router

resist

starting

torque.

STARTING

AND

STOPPING

THE

MOTOR

The

Motor

Units

for

these

routers

can

used

with

either

the

base

having

two

guide

knobs

the

base

with

the

switch-in-handle.

When

using

the

base

with

two

guide

knobs,

shown

Fig.

the

motor

started

and

stopped

setting

the

toggle

switch

(A)

the

OFF

position.

Fig.

When

using

the

base

with

the

switch-in-handle

shown

Fig.

10,

sure

the

Motor

Unit

power

cord

(A)

plugged

into

the

handle

Fig.

10,

and

the

switch

(B)

the

motor

set

the

position.

The

starting

and

stopping

the

motor

then

controlled

depressing

and

releasing

the

trigger

switch

(C)

the

handle

base.

applications

when

desirable

keep

the

motor

running

without

continually

holding

the

trigger

switch

(C)

Fig.

10,

simply

depress

the

trigger

(C)

into

the

handle

and

press

the

switch

locking

button

the

side

the

handle.

While

holding

the

button

in,

slowly

release

the

trigger.

stop

the

motor,

squeeze

trigger

into

handle

and

release

disengage

locking

button.

avoid

personal

injury

damage

finished

work

always

allow

the

motor

come

COMPLETE

STOP

before

setting

down.

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