Porter-Cable J0B BOSS C3151 User manual

Instruction

manual

MODEL

C3151 10B BOSS"

Oilfree

Portable

Air Compressor

To learn more about PoPmr-Cable

_sit ou_we_eat_

httpd/www.po rter-cable/_om

PORTER÷OIBLE

IMPORTANT

Please make certain that the person who/s

to use this equipment carefully reads and

understands these instructions before

starting operations.

The Model and Sedal No, plate is located on the frame

Record these numbers in the spaces below and retain for

future reference.

Model No

Type

Serial No

Part No. D28379-035-1

Cop'/r_ht© 200_P=ter-CaU_Cor_at_

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

_ Indicates an imminently

hazardous situation

which, if not avoided, will result in

or serious injury.

I_l_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

_leath or serious iniurv.

I_J_lJ_llndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate iniury.

Iil_ll Usedwithout the safety

alertsymbolindicatesa

potentiallyhazardoussituationwhich,if

notavoided, may result in

am_L_m_.

I__ Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

•crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, always wear

MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

D28379 2-ENG

Save these instructions

Improper operation or maintenance of this product could result in sedous injuryand

property damage. Read and understand all warnings and operation instructions before

using this equipment.

WARNING: Risk of explosion or fire

What Could Happen

If electrical sparks from compressor

come into contact with flammable

vapors, they may Ignite, causing fire or

explosion,

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

How To Prevent It

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Always remain in attendance with the

perating.

disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

3- ENG D28379

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Happen

Faiiure t0 pr0_eriy drain condensed

water from tank; causing rust and

thinnlng of the steel tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the

rupture Or

explosio n

ATTACHMENTS &ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, sir operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

Drain tank daily or after each use. If

tank develops a leak, replace it

immediately with anew tank or reptace

the entire Compressor.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

The tank is designed to withstand specific

operating pressures. Never make

adjustments Or parts substitutions to

alter the factory set operating

pressureS.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

iri ,,ri il,

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

ii wea_ ANSI Z87ii approved Safi

_fl_S_ _anlag_ _ exposed Skin _;with side Sh!elds when usihg tl

and; _h p_! di_i _hip_i iOose cOmpresSor.

p_a_i and _m_ii obj_S =high; Neve r p0int _ _ nozzle or sprayer

pe_p!e 0[ a,!ma!s.

bleed pressure f_ the ai_ hose bnd !ank

before attem_ing m_[nt_ancel attaching

tools Or scceSSOrtes.

D28379 4- ENG

"rlt,fi il s

WARNING: Risk of Electrical Shock

What Could Happen

Your air compressor is powered by

electricity. Uke any other electrically

powered device, If it is not used

properly it may cause electric shock.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

How To Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

_rotective covers removed or damaged.

Make certain that the electrical circuit to

which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

irl),fi il .

WARNING: Risk to Breathing

What

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons,

How To Prevent It

Work in an area with good cress

ventilation, Read and follow the safety

Instructions provided on the label or

safety data sheets for the materials you

are spraying, Use a NIOSH/MSHA

approved respirator designed for use with

your specific application.

5- ENG D28379

_V.4",t±1;! D]

WARNING: Risk of Burns

What Could H_ How To Prevent It

13Y_,_J±I=tt]

WARNING: Risk from Moving Parts

What Could Happen How To Prevent It

Moving parts such as the pulley, flywheel,

and belt can cause serious Injury if they

come into contact with you or your

clothing.

Never operate the compressor with

guards or covers which are damaged or

removed.

F:I,_*:I;t s_

WARNING: Risk of Failing

What Could Happen

A portable compressor can fall from s

table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

D28379 6- ENG

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

(Fire,InhalaUon,Damage to VehicleSurfaces)

How To Prevent It

!!Oil

............y ur;iiiiiiii

WARNING: Risk of Unsafe Operation

What Could Happen

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

How To Prevent It

Review and understand all instructions

and warnings in this manual

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features ofthis

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

7- ENG D28379

Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.

SCFM= Standard cubic feet per minute; a unit of measure of air delivery.

PSIG= Pounds per square inch gauge; a unit of measure of pressure.

Code Certification; Products that bear one or more of the following marks:

UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent

safety laboratories and meet the applicable Underwriters Laboratories

Standards for Safety.

Cut-In Pressure: While the motor is off, air tank pressure drops as you

continue to use your accessory. When the tank pressure drops to a certain low

level the motor will restart automatically. The low pressure at which the motor

automatically restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air compressor is turned on and begins to run,

air pressure in the air tank begins to build. It builds to a certain high pressure

before the motor automatically shuts off - protecting your air tank from

pressure higher than its capacity. The high pressure at which the motor shuts

off is called "cut-out" pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to outlet.

Porter-Cable air compressors should be operated on not more than a 50%

duty cycle. This means an air compressor that pumps air more than 50% of

one hour is considered misuse, because the air compressor is undersized for

the required air demand. Maximum compressor pumping time per hour is 30

minutes.

Model No, C3151

Horsepower Peak 3.5

Bore 2.375"

Stroke 1.350"

* Voltage-Single Phase 120

* * Minimum Branch Circuit Requirement 15 amps

* Fuse Type Time Delay

Air Tank Capacity (Gallon) 4.5

Approximate Cut-in Pressure 120 PSIG

Approximate Cut-out Pressure 150 PSIG

SCFM @90 PSIG 6.0

* This air compressor can be operated on a 15 amp

circuit if:

1. Voltagesupplyto circuit isnormal.

2. Circuit isnot used to supplyany otherelectrical needs (lights,appliances, etc.)

3. Extensioncords comply with specificationsinownersmanual,

4. Circuitisequipped with 15 amp circuitbreakeror 15 amp time delay fuse.

ff any of the above conditionscannot be met, or ifoperationofthe air compressor

repeatedly causesinterruptionof the power it may be necessaryto operateitfrom a

20 amp circuit,it is not necessaryto change the cordset.

**Acircuitbreakerispreferred. Use onlya fuse or circuitbreaker that isthe same

rating asthe branch circuiton whichthe air compressoris operated. If the air

compressor is connected to acircuit protected by fuses, use dual element time

delay fuses.

D28379 8-ENG

Accessories for this unit are available at the store the unit was purchased.

Unpacking

1, Remove unit from carton and discard all packaging.

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

Locate the air compressor in a clean, dry and well ventilated area. The air

compressor should be located at least 12" away from the wall or other

obstructions that will interfere with the flow of air. The air compressor pump

and shroud are designed to allow for proper cooling. The ventilation openings

on the compressor are necessary to maintain proper operating temperature. Do

not place rags or other containers on or near these openings.

GROUNDING INSTRUCTIONS

RISK OF ELECTRICAL SHOCK. In the event of a short

circuit, grounding reduces the risk of shock by providing

an escape wire for the electric current. This air compressor must be

properly grounded.

The portable air compressor is equipped with a cord having a grounding wire

with an appropriate grounding plug (see following illustrations), The plug must

be used with an outlet that has been installed and grounded in accordance

with all local codes and ordinances.

1. The cord set and plug with this unit contains a grounding pin. This plug

MUST be used with a grounded outlet.

IMPORTANT: The outlet being used must be installed and grounded in

accordance with all local codes and ordinances.

2. Make sure the outlet being used has

the same configuration as the

grounded plug. DO NOT USE AN

ADAPTER. See illustration.

Inspect the plug and cord before each

use. Do not use if there are signs of

damage.

If these grounding instructions are not

completely understood, or if in doubt

as to whether the compressor is properly grounded, have the installation

checked by a qualified electrician.

IMPROPER GROUNDING CAN RESULT IN ELECTRICAL

SHOCK.

Do not modify the plug provided. If it does not fit the available outlet, a

correct outlet should be installed by a qualified electrician,

Repairs to the cord set or plug MUST be made by a qualified electrician.

9-ENG D28379

Extension Cords

Using extension cords is not recommended. The use of extension cords will

cause voltage to drop resulting in power loss to the motor and overheating.

Instead of using an extension cord, increase the working reach of the air hose

by attaching another length of hose to its end. Attach additional lengths of

hose as needed.

If an extension cord must be used, be sure it is:

• a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot

receptacle that will accept the plug on the product

in good condition

no longer than 50 feet

12 gauge (AWG) or larger. (Wire size increases as gauge number

decreases. 10 AW(3 and 8 AWG may also be used. DO NOT USE 14 OR

16 AWG.)

Voltage and Circuit Protection

Refer to the Parts Manual for the voltage and minimum branch circuit

requirements.

Certain air compressors can be operated on a 15 amp circuit if the following

conditions are met.

1. Voltage supply through branch circuit is 15 amps.

2. Circuit is not used to supply any other electrical needs (lights, appliances, etc.).

3. Extension cords comply with specifications.

4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay

fuse. NOTE: If compressor is connected to a circuit protected by fuses,

use only time delay fuses. Time delay fuses should be marked "D" in

Canada and "T" in the US.

If any of the above conditions cannot be met, or ifoperation of the compressor

repeatedly causes interruption of the power, it may be necessary to operate it

from a20 amp circuit. It is not necessary to change the cord set.

D28379 10-ENG

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