Porter-Cable CPLDC2541S User manual

Direct Drive

Oil Lube

Portable Air Compressor

CPLDC2541S

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IMPORTANT

Please make certain that the person who is

to use this equipment carefully reads and

understands these instructions before

starting operations.

The Model and Sehal No. plate is located on the frame,

Record these numbers in the spaces below and retain for

future i_ference.

Model No.

Type

Sedal No.

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information, we use the symbols below. Please read the manual and pay attention to

these sections.

situationwhich, if not avoided, will

result in death or serious iniurv.

_lndicates a potentially

hazardous situation

which, if not avoided,_ result in

death or serious iniuw.

_l_lndicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate iniurv.

_rr_=_ Used withoutthe

safety alert symbol

indicatesa potentially hazardous

situation which, if not avoided, may

result in Property damaae.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other

construction acfivitJes contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

•arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

READ AND FOLLOW ALL INSTRUCTIONS.

This tool was designed for certain applications, porter-Cable strongly recommends that this tool NOT

be modified and/or USed for any application other than for which it was designed. If you have any

questions relative to its application DO NOT use the tool until you have written Porter-Cable and we

have advised you.

Technical Service Manager

Porter-Cable Corporation

4825 Highway 45 North

PO. Box 2468

Jackson, TN 38302-2468

D24064 2- ENG

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOWTO PREVENT IT

IT IS NORMAL FOR ELECTRICAL CONTACTS

WITHIN THE MOTOR AND PRESSURE SWITCH

TO SPARK,

IF ELECTHICAL SPARKS FROM

COMPRESSOR COME INTO CONTACT WITH

FLAMMABLE VAPORS, THEY MAY IGNITE,

CAUSING FIRE OR EXPLOSION.

RESTRICTING ANY OF THE COMPRESSOR

VENTILATION OPENINGS WILL CAUSE

SERIOUS OVERHEATING AND COULD CAUSE

FIRE.

UNATrENDED OPERATIONOFTHIS

PRODUCT COULD RESULTIN PERSONAL

INJURY OR PROPERTY DAMAGE.TO

REDUCE THE RISK OF FIRE,DO NOT ALLOW

THE COMPRESSOR TO OPERATE

UNAI"rENDED.

ALWAYS OPERATE THE COMPRESSOR IN A

WELL VENTILATED AREA FREE OF

COMBUSTIBLE MATERIALS, GASOLINE OR

SOLVENT VAPORS.

IF SPRAYING FLAMMABLE MATERIALS,

LOCATE COMPRESSOR AT LEAST 20 FEET

AWAY FROM SPRAY AREA. AN ADDITIONAL

LENGTH OF HOSE MAY BE REQUIRED.

STORE FLAMMABLE MATERIALS IN A

SECURE LOCATION AWAY FROM

COMPRESSOR.

NEVER PLACE OBJECTS AGAINST OR ON

TOP OF COMPRESSOR. OPERATE

COMPRESSOR IN AN OPEN AREA AT LEAST

12 INCHES AWAY FROM ANY WALL OR

OBSTRUCTION _'IAT WOULD RESTRICT THE

FLOW OF FRESH AIR TO THE VENTILATION

OPENINGS.

OPERATE COMPRESSOR IN A CLEAN, DRY,

WELLVENTILATED AREA. DO NOTOPERATE

UNIT INDOORS OR IN ANY CONFINED AREA.

ALWAYS REMAIN IN AI-rENDANOE WITH THE

PRODUCT WHEN IT IS OPERATING.

ALWAYS DISCONNECT ELECTRICAL POWER

BY MOVING PRESSURE SWITCH LEVER TO

THE OFF POSITION AND DRAIN TANK DAILY

OR AFTER EACH USE,

3- ENG D24064

HAZARD

RISK OF BURSTING I_.1

THE FOLLOWINGCONDITIONS COULD LEADTO AWEAKENING OF THE

TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE

PROPERTY DAMAGE OR SERIOUS INJURY.

WHAT CAN HAPPEN

I. FAILURE TO PROPERLY DRAIN

CONDENSED WATER FROM THE

TANK, CAUSING RUST AND THINNING

OF THE STEEL TANK.

2. MODIFICATIONS OR A'R'EMPTEO

REPAIRS TO THE TANK.

3. UNAUTHORIZED MODIFICATIONS TO

THE UNLOADER VALVE, SAFETY

VALVE, OR ANY OTHER COMPONENTS

WHICH CONTROL TANK PRESSURE.

4. EXCESSIVE VIBRATION CAN WEAKEN

THE AIR TANK AND CAUSE RUPTURE

OR EXPLOSION.

ATEACHMENTS &ACCESSORIES:

EXCEEDING THE PRESSURE RATING OF AIR

TOOLS, SPRAY GUNS, AIR OPERATED

ACCESSORIES, TIRES AND OTHER

INFLATABLES CAN CAUSE THEM TO

EXPLODE OR FLY APART, AND COULD

RESULT IN SERIOUS ]NJUR_

HOW TO PREVENT IT

DRAIN TANK DAILY OR AFTER BACH USE. IF

TANK DEVELOPS A LEAK, REPLACE IT

IMMEDIATELY wn_ A NEW TANK OR REPLACE

THE ENTIRE COMPRESSOR.

NEVER DRILL INTO, WELD, OR MAKE ANY

MODIFICATIONS TO THE TANK OR ITS

AT[ACHM ENTS.

THE TANK IS DESIGNED TO WITHSTAND

SPECIFIC OPERATING PRESSURES. NEVER

MAKE ADJUSTMENTS OR PARTS

SUBSTITUTIONS TO ALTER THE FACTORY

SET OPERATING PRESSURES.

FOR ESSENTIAL CONTROL OF AIR

PRESSURE,YOU MUST INSTALL A PRESSURE

REGULATOR AND PRESSURE GAUGE TO THE

AIR OUTLET (IF NOT EQUIPPED) OF YOUR

COMPRESSOR. FOLLOW THE EQUIPMENT

MANUFACTURERS RECOMMENDATION AND

NEVER EXCEED THE MAXIMUM ALLOWABLE

PRESSURE RATING OF ATrACHMENTS. NEVER

USE COMPRESSOR TO INFLATE SMALL LOW-

PRESSURE OBJECTS SUCH AS CHILDREN'S

TOYS, FOOTBALLS, BASKETBALLS, ETC.

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

THE COMPRESSED AIR STREAM CAN CAUSE

SOFT TISSUE DAMAGE TO EXPOSED SKIN

AND CAN PROPEL DIRT, CHIPS, LOOSE

PARTICLES AND SMALL OBJECTS AT HIGH

SPEED, RESULTING IN PROPERTY DAMAGE

OR PERSONAL INJURY.

ALWAYS WEAR ANSI Z87.1 APPROVED

SAFETY GLASSES WITH SIDE SHIELDS WHEN

USING THE COMPRESSOR.

NEVER POINT ANY NOZZLE OR SPRAYER

TOWARD ANY PART OF THE BODY OR AT

OTHER PEOPLE OR ANIMALS,

ALWAYS TURN THE COMPRESSOR OFF AND

BLEED PRESSURE FROM THE AIR HOSE AND

TANK BEFORE ATrEMPTING MAINTENANCE,

AT[ACHING TOOLS OR ACCESSORIES.

D24064 4- ENG

HAZARD

RISK OF ELECTRICALSHOCK

WHAT CAN HAPPEN

YOUR AIR COMPRESSOR IS POWERED BY

ELECTRICITY. UKE ANY OTHER

ELECTRICALLY POWERED DEVICE, IF IT IS

NOT USED PROPERLY IT MAY CAUSE

ELECTRIC SHOCK.

REPAIRS ATTEMPTED BY UNQUALIFIED

PERSONNEL CAN RESULT IN SERIOUS

INJURY OR DEATH BY ELECTROCUTION.

ELECTRICAL GROUNDING: FAILURE TO

PROVIDE ADEQUATE GROUNDING TO THIS

PRODUCT COULD RESULT IN SERIOUS

INJURY OR DEATH FROM ELECTROCUTION.

SEEGROUNDING INSTRUCTIONS

HOW TO PREVENT IT

NEVER OPERATE THE COMPRESSOR

OUTDOORS WHEN IT IS RAINING OR IN WET

CONDITIONS

NEVER OPERATE COMPRESSOR WITH

PROTECTIVE COVERS REMOVED OR

DAMAGED.

ANY ELECTRICAL WIRING OR REPAIRS

REQUIREDON THIS PRODUCT SHOULD BE

PERFORMED BY AUTHORIZED SERVICE

CENTER PERSONNEL IN ACCORDANCEWITH

NATIONALAND LOCALELECTRICALCODES.

MAKE CERTAIN THAT THE ELECTRICAL

CIRCUIT TO WHICH THE COMPRESSOR IS

CONNECTED PROVIDES PROPER

ELECTRICAL GROUNDING, CORRECT

VOLTAGE AND ADEQUATE FUSE

PROTECTION.

HAZARD

RISK TO BREATHING

WHAT CAN HAPPEN HOW TO PREVENT IT

THECOMPRESSED AIR DIRECTLYFROM

YOURCOMPRESSOR IS NOT SAFE FOR

BREATHING. THEAIR STREAM MAy

CONTAIN CARBON MONOXIDE, TOXIC

VAPORS, OR SOLID PARTICLESFROM THE

TANK.BREATHING THESECONTAMINANTS

CAN CAUSE SERIOUS INJURY OR DEATH.

SPRAYED MATERIALS SUCH AS PAINT, P_JNT

SOLVENI_3, PAINT REMOVER, INSECTICIDES,

WEED KILLERS, MAY CONTAIN HARMFUL

VAPORS AND POISONS.

AIR OBTAINED DIRECTLY FROM THE

COMPRESSORSHOULD NEVER BE USED TO

SUPPLYAIR FOR HUMAN CONSUMPTION. IN

ORDER TO USE AIR PRODUCED BY THIS

COMPRESSOR FOR BREATHING, SUITABLE

FILTERS AND IN-LINE SAFETY EQUIPMENT

MUST BE PROPERLY INSTALLED. IN-LINE

FILTERSAND SAFETY EQUIPMENT USED IN

CONJUNCTION WITH THE COMPRESSOR

MUST BECAPABLEOFTREATING AIR TOALL

APPLICABLE LOCAL AND FEDERAL CODES

PRIORTO HUMAN CONSUMPTION.

WORK IN AN AREA WITH GOOD CROSS°

VENTILATION. READ AND FOLLOW THE

SAFETY INSTRUCTIONS PROVIDED ON THE

LABEL OR SAFETY DATA SHEETS FOR THE

MATERIAL YOU ARE SPRAYING, USE A

NIOSH/MSHA APPROVED RESPIRATOR

DESIGNED FOR USE WITH YOUR SPECIFIC

APPLICATION.

5- ENG D24064

HAZARD

RISK OF BURNS

WHAT CAN HAPPEN HOW TO PREVENT IT

TOUCHING EXPOSED METAL SUCH AS THE NEVER TOUCH ANY EXPOSED METAL PARTS

COMPRESSOR HEAD OR OUTLET TUBES, ON COMPRESSOR DURING OR IMMEDIATELY

CAN RESULT IN SERIOUS BURNS. AFTER OPERATION. COMPRESSOR WILL

REMAIN HOT FOR SEVERAL MINUTES AF-I_R

OPERATION,

DO NOT REACH AROUND PROTECTIVE

SHROUDS OR ATrEMPT MAINTENANCE

UNTIL UNIT HAS BEEN ALLOWED TO COOL.

HAZARD

RISK FROM MOVING PARTS I----_ [--_

WHAT CAN HAPPEN

MOVING PARTS SUCH AS THE PULLEY,

FLYWHEEL AND BELT CAN CAUSE SERIOUS

INJURY IF THEY COME INTO CONTACT WII_H

YOU OR YOUR CLOTHING.

HOW TO PREVENT IT

NEVER OPERATE THE COMPRESSOR WITH

GUARDS OR COVERS WHICH ARE DAMAGED

OR REMOVED,

ATTEMPTING TO OPERATE COMPRESSOR

WITH DAMAGED OR MISSING PARTS OR

ATTEMPTING TO REPAIR COMPRESSOR

WITH PROTECTIVE SHROUDS REMOVED CAN

EXPOSE YOU TO MOVING PARTS AND CAN

RESULT IN SERIOUS INJURY. HAZARD

ANY REPAIRS REQUIREDON THIS PRODUCT

SHOULD BE PERFORMED BY AUTHORIZED

SERVICECENTER PERSONNEL.

RISK OF FALLING

WHAT CAN HAPPEN

A PORTABLE COMPRESSOR CAN FALL FROM

A TABLE, WORKBENCH OR ROOF CAUSING

DAMAGE TO THE COMPRESSOR AND

COULD RESULT IN SERIOUS INJURY OR

DEATH TO THE OPERATOR.

HOW TO PREVENT IT

ALWAYS OPERATE COMPRESSOR IN A

STABLE SECURE POSITION TO PREVENT

ACCIDENTALMOVEMENTOFTHEUNR_ NEVER

OPERATE COMPRESSOR ON A ROOF OR

OTHER ELEVATED POSITION. USE

ADDITIONAL AIR HOSE TO REACH HIGH

LOCATIONS.

HAZARD

RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR

(Fire, Inhalation, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN HOW TO PREVENT IT

OIL CAN LEAK OR SPILL AND COULD ALWAYS PLACE COMPRESSOR ON A

RESULT IN FIRE OR BREATHING HAZARD, PROTECTIVE MAT WHEN TRANSPORTING TO

SERIOUS INJURY OR DEATH CAN RESULT PROTECT AGAINST DAMAGE TO VEHICLE

OIL LEAKS WILL DAMAGE CARPE_, PAINT OR FROM LEAKS, REMOVE COMPRESSOR FROM

OTHER SURFACES IN VEHICLES OR VEHICLE IMMEDIATELY UPON ARRIVAL AT

TRAILERS. YOUR DESTINATION.

D24064 6- ENG

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN

UNSAFEOPERATION OFYOUR AIR

COMPRESSORCOULD LEAD TO SERIOUS IN-

JURY OR DEATH TO YOU OR OTHERS.

HOW TO PREVENT IT

REVIEW AND UNDERSTAND ALL

INSTRUCTIONS AND WARNINGS IN THiS

MANUAL.

BECOME FAMILIAR WITH THE OPERATION

AND CONTROLS OF THE AIR COMPRESSOR.

KEEP OPERATING AREA CLEAR OF ALL

PERSONS, PETS, AND OBSTACLES.

KEEP CHILDREN AWAY FROM THE AJR

COMPRESSOR AT ALL lIMES.

DO NOT OPERATE THE PRODUCT WREN

FATIGUED OR UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. STAY ALERT AT ALL

TIMES.

NEVER DEFEAT THE SAFETY FEATURES OF

THIS PRODUCT.

EQUIP AREA OF OPERATION WlTI'I A RRE

EXTINGUISHER.

DO NOT OPERATE MACHINE WITH MISSING,

BROKEN, OR UNAUTHORIZED PARTS.

7- ENG D24064

GLOSSARY

Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge; a unit of measure of pressure.

Code Certification: Products that bear one or more of the following marks:

UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent

safety laboratories and meet the applicable Underwriters Laboratories

Standards for Safety.

Cut-In Pressure: While the motor is off, air tank pressure drops as you

continue to use your accessory. When the tank pressure drops to a certain low

level the motor will restart automatically. The low pressure at which the motor

automatically restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air compressor is turned on and begins to run,

air pressure in the air tank begins to build. It builds to a certain high pressure

before the motor automatically shuts off - protecting your air tank from

pressure higher than its capacity. The high pressure at which the motor shuts

off is called "cut-out" pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to outlet.

DUTY CYCLE

Porter-Cable air compressors should be operated on not more than a 50%

duty cycle. This means an air compressor that pumps air more than 50% of

one hour is considered misuse, because the air compressor is undersized for

the required air demand. Maximum compressor pumping time per hour is 30

minutes. SPECIFICATIONS

Model No. CPLDC2541S

Horsepower Peak 2.5

Bore 2.363"

Stroke .890"

Voltage-Single Phase 120

* * Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (Gallon) 4.3

Approximate Cut-in Pressure 120 PSIG

Approximate Cut-out Pressure 150 PSIG

SCFM @40 PSIG 5.4

SCFM @ 90 PSIG 4.0

* _ This air compressor can be operated on a 15 amp circuit

if:.

1. Voltage supply to circuitis normal.

2. Circuitis not used to supply anyother electricalneeds (lights,appliances, etc.)

3. Extension cords comply with specificationsin owners manual.

4. Circuit isequipped with 15 amp circuit breakeror 15 amp time daiay fuse,

If any ofthe above conditionscannot be met, or if operation of the aircompressor

repeatedly causes interruptionof the power it may be necessary to operate it from a

20 amp circuit. It is not nec_sary to change the cord set,

* * A cimuitbreaker ispreferred.Use only afuse or circuitbreaker that isthe same

rating as the branch circuiton whichthe air compressor isoperated. If the air

compressor is connected to a circuit protected by fuses, use dual element time

delay fuses.

D24064 8-ENG

ACCESSORIES

Accessories for this unit are available at the store the unit was purchased.

ASSEMBLY

To Add Oil To Pump

_=_f_q_ DO NOT A3"I'EMPT TO OPERATE THIS AIR

COMPRESSOR WITHOUT FIRST ADDING OIL TO THE

CRANKCASE. Serious damage can result from even limited operation

unless filled with oil and broken in correctly. Make sure to closely follow

initial start-up procedures.

_COMPRESSORS ARE SHIPPED WITHOUT OIL. A small

amount of oil may be present in the pump upon receipt

of the air compressor, This is due to plant testing and does not mean the

pump contains oil.

Multi-Viscosity motor oils, like lOW 30, should not be

used in an air compressor. They leave carbon deposits

on critical components, thus reducing performance and compressor life.

Use air compressor oil only.

NOTE: Use an air compressor oil such as SAE-30 (API CG/CD heavy duty

motor oil). Under extreme winter conditions use SAE-10 weight oil.

1. Place unit on a level surface.

Drain tank to release

air pressure before

removing the dipstick.

_Make sure air vent (B)

in dipstick is free from

debris. If air vent is blocked pressure

can build in crankcase causing damage

to air compressor and possible personal

injury.

2. Remove dipstick (A) and slowly fill

crankcase with oil. C

is 8 fluid ounces (236.6 ml). Oil level

should be at the + (full) mark on the

dipstick.

NOTE= If the oil is added too quickly, it will overflow and appear to be full.

3. Replace dipstick.

9- ENG D24064

INSTALLATION

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

•Locate the air compressor in a clean, dry, and well ventilated area.

•The air compressor should be located at least 12" away from the wall or

other obstructions that will interfere with the flow of air.

•The air filter must be kept clear of obstructions which could reduce air flow

to the air compressor.

• The air compressor requires fresh air flow for proper cooling. DO NOT

ALLOW THE COMPRESSOR TO GET WET.

GROUNDING INSTRUCTIONS

RISK OF ELECTRICAL SHOCK. In the event of a short

circuit, grounding reduces the risk of shock by

providing an escape wire for the electric current, This air compressor

must be properly grounded.

The portable air compressor is equipped with a cord having a grounding wire

with an appropriate grounding plug (see following illustrations),

1, The cord set and plug with this unit contains a grounding pin. This plug

MUST be used with a grounded outlet,

IMPORTANT: The outlet being used must be installed and grounded in

accordance with all local codes and ordinances.

2. Make sure the outlet being used has

the same configuration as the

grounded plug. DO NOT USE AN

ADAPTER. See illustration.

3. Inspect the plug and cord before each

use. Do not use if there are signs of

damage.

4. If these grounding instructions are not

Plug Grounded

Outlets

•.p,

iroun ang irl

completely understood, or if in doubt as to whether the compressor is

properly grounded, have the installation checked by a qualified electrician.

_ _PRc_PER GROUNDING CAN RESULT IN ELECTRICAL

Do not modify the plug provided. If it does not fit the available outlet, a

correct outlet should be installed by a qualified electdcian,

Repairs to the cord set or plug MUST be made by a qualified electrician,

D24064 10-ENG

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