Porter-Cable CF1540 User manual

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manual

MODEL

CF2400

rn

more

about

Porter-Cable

visit

our

website

at:

://www.porter-cable.com

MODEL

CF1540

Side

Stack

Compressors

IMPORTANT

Please

make

certain

that

the

person

who

is

to

use

this

equipment

carefully

reads

and

understands

these

instructions

before

starting

operations.

The

Model

and

Serial

No.

plate

is

located

on

the

main

housing

of

the

tool.

Record

these

numbers

in

the

spaces

below

and

retain

for

future

reference.

Mode!

No.

Serial

No.

Part

No.

888971-992

IMPORTANT

SAFETY

INSTRUCTIONS

AWARNING

When

using

electric

tools,

basic

safety

precautions

should

always

be

followed

to

reduce

the

risk

of

fire,

electric

shock

and

personal

injury,

including

the

following:

READ

AND

FOLLOW

ALL

INSTRUCTIONS.

There

are

certain

applications

for

which

this

tool

was

designed.

Porter-Cable

strongly

recommends

that

this

tool

NOT

be

modified

and/or

used

for

any

application

other

than

for

which

it

was

designed.

If

you

have

any

questions

relative

to

its

application

DO

NOT

use

the

tool

until

you

have

written

Porter-

Cable

and

we

have

advised

you.

Technical

Service

Manager

Porter-Cable

Corporation

4825

Highway

45

North

P.

O.

Box

2468

Jackson,

TN

38302-2468

GROUNDING

INSTRUCTIONS

The

air

compressor

is

equipped

with

a

cord

having

a

grounded

wire

with

an

appropriate

grounding

plug.

The

plug

must

be

used

with

an

outlet

that

has

been

installed

and

grounded

in

accordance

with

all

local

codes

and

ordinances.

The

outlet

must

have

the

same

configuration

as

the

plug.

See

illustration.

DO

NOT

USE

AN

ADAPTER.

AWARNING

IMPROPER

GROUNDING

CAN

RESULT

IN

SEVERE

ELECTRICAL

SHOCK.

Inspect

the

plug

and

cord

before

each

use.

Do

not

use

if

there

are

signs

of

damage.

Do

not

modify

the

plug

that

has

been

provided.

If

it

does

not

fit

the

available

outlet,

the

correct

outlet

should

be

installed

by

a

qualified

electrician.

If

these

grounding

instructions

are

not

completely

understood,

or

if

in

doubt

as

to

whether

the

compressor

is

properly

grounded,

have

the

installation

checked

by

a

qualified

electrician.

2

IMPORTANT

SAFETY

INSTRUCTIONS

(cont’d)

.

SAVE

THESE

INSTRUCTIONS

•

AWARNING

IMPROPER

OPERATION

OR

MAINTENANCE

OF

THIS

PRODUCT

COULD

RESULT

IN

SERIOUS

INJURY

AND

PROPERTY

DAMAGE.

READ

AND

UNDER¬

STAND

ALL

WARNINGS

AND

OPERATING

INSTRUCTIONS

BEFORE

USING

THIS

EQUIPMENT.

HAZARD

WHAT

CAN

HAPPEN

HOW

TO

PREVENT

IT.

RISK

OF

BURSTING

RISK

OF

EXPLOSION

OR

FIRE

M

WHAT

CAN

HAPPEN

AIR

TANK

THE

FOLLOWING

CONDITIONS

COULD

LEAD

TO

A

WEAKENING

OF

THE

TANK,

AND

RESULT

IN

A

VIOLENT

TANK

EXPLOSION:

1.

FAILURE

TO

PROPERLY

DRAIN

CONDENSED

WATER

FROM

THE

TANK.

CAUSING

RUST

AND

THINNING

OF

THE

STEEL

TANK.

2.

MODIFICATIONS

OR

ATTEMPTED

RFPAIRS

TO

THE

TANK.

3.

IINAIITHORIZED

MODIFICATIONS

TO

THF

PRESSURE

SWITCH.

SAFETY

VALVE.

OR

ANY

OTHER

COMPONENTS

WHICH

CONTROL

TANK

PRESSURE.

ATTACHMENTS

&

ACCESSORIES

E

XCEEDING

THE

PRESSURE

RATING

OF

AIR

TOOLS.

SPRAY

GUNS,

AIR

OPERATED

ACCESSORIES,

TIRES

AND

OTHER

INFLATABLES

CAN

CAUSE

THEM

TO

EXPLODE

OR

FLY

APART,

AND

COULD

RESULT

IN

SERIOUS

INJURY.

IT

IS

NORMAL

FOR

ELECTRICAL

CONTACTS

WITHIN

THE

MOTOR

AND

PRESSURE

SWITCH

TO

SPARK.

IF

ELECTRICAL

SPARKS

FROM

COMPRESSOR

COME

INTO

CONTACT

WITH

FLAMMABLE

VAPORS.

THEY

MAY

IGNITE.

CAUSING

FIRE

OR

EXPLOSION.

RESTRICTING

ANY

OF

THE

COMPRESSOR

VENTILATION

OPENINGS

WILL

CAUSE

SERIOUS

OVERHEATING

AND

COULD

CAUSE

FIRE.

RISK

OF

ELECTRIC

SHOCK

m

w

YOIIR

AIR

COMPRESSOR

IS

POWERED

BY

ELECTRICITY.

LIKE

ANY

OTHER

ELECTRI¬

CALLY

POWERED

DEVICE,

IF

IT

IS

NOT

USED

PROPERLY

IT

MAY

CAUSE

ELECTRIC

SHOCK.

HOW

TO

PREVENT

IT

DRAIN

TANK

DAILY

OR

AFTER

EACH

USE.

IF

TANK

DEVELOPS

A

LEAK,

REPLACE

IT

IMMEDIATELY

WITH

A

NEW

TANK

OR

NEW

COMPRESSOR

OUTFIT.

NEVER

DRILL

INTO,

WELD,

OR

MAKE

ANY

MODIFICATIONS

TO

THE

TANK

OR

ITS

ATTACHMENTS.

THE

TANK

IS

DESIGNED

TO

WITHSTAND

SPECIFIC

OPERATING

PRESSURES.

NEVER

MAKE

ADJUSTMENTS

OR

PARTS

SUBSTITUTIONS

TO

ALTER

THE

SET

OPERATING

PRESSURES.

FOLLOW

THE

EQUIPMENT

MANUFAC¬

TURERS

RECOMMENDATION

AND

NEVER

EXCEED

THE

MAXIMUM

ALLOWABLE

PRESSURE

RATING

OF

ATTACHMENTS.

NEVER

USE

COMPRESSOR

TO

INFLATE

SMALL

LOW-PRESSURE

OBJECTS

SUCH

AS

CHILDREN’S

TOYS,

FOOTBALLS,

BASKETBALLS.

ETC.

ALWAYS

OPERATE

THE

COMPRESSOR

IN

A

WELL

VENTILATED

AREA

FREE

OF

COMBUSTIBLE

MATERIALS.

GASOLINE

OR

SOLVENT

VAPORS.

IF

SPRAYING

FLAMMABLE

MATERIALS,

LOCATE

COMPRESSOR

AT

LEAST

20

FEET

AWAY

FROM

SPRAY

AREA.

AN

ADDITIONAL

LENGTH

OF

HOSE

MAY

BE

REQUIRED.

STORE

FLAMMABLE

MATERIALS

IN

A

SECURE

LOCATION

AWAY

FROM

COMPRESSOR.

NEVER

PLACE

OBJECTS

AGAINST

OR

ON

TOP

OF

COMPRESSOR.

OPERATE

COMPRESSOR

IN

AN

OPEN

AREA

AT

LEAST

12

INCHES

AWAY

FROM

ANY

WALL

OR

OBSTRUCTION

THAT

WOULD

RESTRICT

THE

FLOW

OF

FRESH

AIR

TO

THE

VENTILA¬

TION

OPENINGS.

NEVER

OPERATE

THE

COMPRESSOR

OUTDOORS

WHEN

IT

IS

RAINING

OR

IN

WET

CONDITIONS.

NEVER

OPERATE

COMPRESSOR

WITH

COVER

COMPONENTS

REMOVED

OR

DAMAGED.

IMPORTANT

SAFETY

INSTRUCTIONS

(cont’d)

HAZARD

WHAT

CAN

HAPPEN

HOW

TO

PREVENT

IT

RISK

OF

ELECTRIC

SHOCK

REPAIRS

ATTEMPTED

BY

UNQUALIFIED

PERSONNEL

CAN

RESULT

IN

SERIOUS

INJURY

OR

DEATH

BY

ELECTROCUTION.

ELECTRICAL

GROUNDING:

FAILURE

TO

PROVIDE

ADEQUATE

GROUNDING

TO

THIS

PRODUCT

COULD

RESULT

IN

SERIOUS

INJURY

OR

DEATH

FROM

ELECTROCUTION.

SEE

GROUNDING

INSTRUCTIONS.

ANY

ELECTRICAL

WIRING

OR

REPAIRS

REQUIRE

ON

THIS

PRODUCT

SHOULD

BE

PERFORMED

BY

AUTHORIZED

SERVICE

CENTER

PERSONNEL

IN

ACCORDANCE

WITH

NATIONAL

AND

LOCAL

ELECTRICAL

CODES.

MAKE

CERTAIN

THAT

THE

ELECTRICAL

CIRCUIT

TO

WHICH

THE

COMPRESSOR

IS

CONNECTED

PROVIDES

PROPER

ELECTRI¬

CAL

GROUNDING.

CORRECT

VOLTAGE

AND

ADEQUATE

FUSE

PROTECTION.

RISK

FROM

FLYING

OBJECTS

THE

COMPRESSED

AIR

STREAM

CAN

CAUSE

SOFT

TISSUE

DAMAGE

TO

EXPOSED

SKIN

AND

CAN

PROPEL

DIRT,

CHIPS,

LOOSE

PARTICLES

AND

SMALL

OBJECTS

AT

HIGH

SPEED

.

RESULTING

IN

PROPERTY

DAMAGE

OR

PERSONAL

INJURY.

ALWAYS

WEAR

ANSI

ZB7.1

APPROVED

SAFETY

GLASSES

WITH

SIDE

SHIELDS

WHEN

USING

THE

COMPRESSOR.

NEVER

POINT

ANY

NOZZLE

OR

SPRAYER

TOWARD

ANY

PART

OF

THE

BODY

OR

AT

OTHER

PEOPLE

OR

ANIMALS.

RISK

TO

BREATHING

THE

COMPRESSED

AIR

FROM

YOUR

COM¬

PRESSOR

IS

NOT

SAFE

FOR

BREATHING!

THE

AIR

STREAM

MAY

CONTAIN

CARBON

MONOXIDE,

TOXIC

VAPORS

OR

SOLID

PARTICLES.

SPRAYED

MATERIALS

SUCH

AS

PAINT,

PAINT

SOLVENTS,

PAINT

REMOVER,

INSEC¬

TICIDES,

WEED

KILLERS,

ETC..

CONTAIN

HARMFUL

VAPORS

AND

POISONS.

NEVER

INHALE

AIR

FROM

THE

COMP

RESSOR

EITHER

DIRECTLY

OR

FROM

A

BREATHING

DEVICE

CONNECTED

TO

THE

COMPRESSOR.

WORK

IN

AN

AREA

WITH

GOOD

CROSS¬

VENTILATION.

READ

AND

FOLLOW

THE

SAFETY

INSTRUCTIO

NS

PROVIDED

ON

THE

LABEL

OR

SAFETY

DATA

SHEETS

FOR

THE

MATERIAL

YOU

ARE

SPRAYING.

USE

A

NIOSH/MSHA

APPROVED

RESPIRATOR

DESIGNED

FOR

USE

WITH

YOUR

SPECIFIC

APPLICATION.

RISK

FROM

MOVING

PARTS

MOVING

PARTS

CAN

CAUSE

SERIOUS

iNJURY

OR

DAMAGE

IF

THEY

COME

INTO

CONTACT

WITH

YOU

OR

YOUR

CLOTHING.

ATT

E

MPTING

TO

OPERATE

OR

REPAIR

COMPRE

SSOR

WI

TH

PROTECTIVE

SHROUDS

REMOVED

CAN

EXPOSE

YOU

TO

MOVING

PARTS

AND

ELECTRICAL

SHOCK.

A

PORTABLE

COMPRESSOR

CAN

FALL

FROM

A

TABLE,

WORKBENCH

OR

ROOF

CAUSING

DAMAGE

TO

THE

COMPRESSOR

WHICH

COULD

EXPOSE

YOU

TO

HAZARD¬

OUS

MOVING

OR

ELECTRICAL

PARTS.

DO

NOT

REMOVE

THE

PROTECTIVE

COVERS

FROM

THIS

PRODUCT.

NEVER

OPERAT

E

THE

COMPRESSOR

WI

TH

GUAR

DS

OR

COVERS

WHICH

ARE

DAMAGED

OR

REMOVED.

ANY

REPAIRS

REQUIRED

ON

THIS

PRODUCT

SHOULD

BE

PE

RFORMED

BY

AUT

HORIZED

SERVIC

E

CENT

ER

PERSO

NNEL.

ALWAYS

OPERATE

COMPRESSOR

IN

A

STABLE

SECURE

POSITION

TO

PREVENT

ACCIDENTAL

MOVEMENT

OF

THE

UNIT.

NEVER

OPERATE

COMPRESSOR

ON

A

ROOF

OR

OTHER

ELEVATED

POSITION.

USE

ADDITIONAL

AIR

HOSE

TO

REACH

HIGH

LOCATIONS.

THE

COMPRESSOR

CYCLES

AUTOMATI¬

CALLY

WHEN

THE

PRESSURE

SWITCH

IS

IN

THE

ON/AUTO

POSITION.

ALWAYS

TURN

OFF

THE

CO

MPRES

SOR.

BLEED

PRESSURE

FROM

THE

AIR

HOSE

AND

TANK

UNPLUG

FROM

ELECTRICAL

OUTLET

BEFORE

PERFORMING

MAINTENANCE

OR

ATTACHING

TOOLS

AND

ACCESSORIES.

RISK

OF

BURNS

TOUCHING

EXPOSED

METAL

SUCH

AS

THE

COMPRESSOR

HEAD

OR

OUTLET

TUBE

CAN

RESULT

IN

SERIOUS

BURNS.

NEVER

TOUCH

ANY

EXPOSED

METAL

PARTS

ON

COMPRESSOR

DURING

OR

IMMEDIATELY

AFTER

OPERATION.

COMPRESSOR

WILL

REMAIN

HOT

FOR

SEVERAL

MINUTES

AFTER

OPERATION.

4

GLOSSARY

SCFM

or

CFM:

Standard

Cubic

Feet

per

Minute;

a

unit

of

measurement

of

air

delivery.

PSIG

or

PSI:

Pounds

per

square

inch

gauge.

CUT-IN

PRESSURE:

While

the

motor

is

off,

air

tank

pressure

drops

as

you

continue

to

use

your

accessory.

When

the

tank

pressure

drops

to

approximately

100

PSI

the

motor

will

restart

automatically.

The

low

pressure

at

which

the

motor

automatically

re-starts

is

called

“cut-in

pressure.”

CUT-OUT

PRESSURE:

When

you

turn

on

your

air

compressor

and

it

begins

to

run,

air

pressure

in

the

air

tank

begins

to

build.

It

builds

to

approximately

125

PSI

before

the

motor

automatically

shuts

off.

The

high

pressure

at

which

the

motor

shuts

off

is

called

“cut-out

pressure.”

DUTY

CYCLE

Porter-Cable

air

compressors

should

be

operated

on

not

more

than

a

50%

duty

cycle.

This

means

an

air

compressor

that

pumps

air

more

than

50%

of

one

hour

is

considered

misused,

because

the

air

compressor

is

undersized

for

the

required

air

demand.

Maximum

compressor

pumping

time

per

hour

is

30

minutes.

STORAGE

When

you

have

finished

using

the

air

compressor:

1.

Set

the

“ON/OFF”

switch

to

“OFF”

and

unplug

the

cord.

2.

Review

the

“Operating

Procedures”

section.

Be

sure

to

drain

the

water

from

the

air

tank.

3.

Protect

the

electrical

cord

and

air

hose

from

damage

by

winding

them

loosely

around

the

air

compressor.

4.

Store

the

air

compressor

in

a

clean

and

dry

location.

SPECIFICATIONS

MODEL

NO.

Florsepower

SCFM

@

40

psig

SCFM

@

90

psig

Cut-In

100

PSI

Cut-Out

125

PSI

Bore

Stroke

Voltage/FIertz

Phase

Minimum

Branch

Circuit

*

Fuse

Type

Amperage

at

Max.

Load

Tank

Size

CF1540

1.5

4.7

3.3

100

PSI

125

PSI

2.375"

1.350"

120/60/1

15

Amp

Time

Delay

Type

“T”

15

Amps

4

Gallon

CF2400

2.0

8.3

6.1

100

PSI

125

PSI

2.375"

1.350"

120/60/1

15

Amp

Time

Delay

Type

‘T

15

Amps

4

Gallon

*

A

circuit

breaker

is

preferred.

Use

only

a

fuse

or

circuit

breaker

that

is

the

same

rating

as

the

branch

circuit

the

air

compressor

is

operated

on.

If

the

air

compressor

is

connected

to

a

circuit

protected

by

fuses,

use

time

delay,

type

‘T’

fuses.

5

DESCRIPTION

OF

OPERATION

Air

Compressor

Pump

(A)

Fig.

1:

To

compress

air,

the

piston

moves

up

and

down

in

the

cylinder.

On

the

downstroke,

air

is

drawn

in

through

the

intake

valves.

The

exhaust

valves

remain

closed.

On

the

upstroke

of

the

piston,

air

is

compressed.

The

intake

valves

close

and

compressed

air

is

forced

out

through

the

exhaust

valves.

Check

Valve

(B)

Fig.

2:

When

the

air

compressor

is

operating,

the

check

valve

is

“open”,

allowing

compressed

air

to

enter

the

air

tank.

When

the

air

compressor

reaches

“cut-out”

pressure,

the

check

valve

“closes”,

allowing

air

pressure

to

remain

inside

the

air

tank.

Fig.

1

ON/AUTO

-

OFF

Switch

(C)

Fig.

3:

Turn

this

switch

ON

to

provide

power

to

the

automatic

pressure

switch

and

OFF

to

remove

power

at

the

end

of

each

use.

Pressure

Switch

(D)

Fig.

1

:

The

pressure

switch

automatically

starts

the

motor

when

the

tank

pressure

drops

below

the

factory

set

“cut-in”

pressure.

It

stops

the

motor

when

the

air

tank

pressure

reaches

the

factory

set

“cut-out”

pressure.

Regulator

(E)

Fig.

3:

The

air

pressure

coming

from

the

air

tank

is

controlled

by

the

regulator.

Turn

the

regulator

knob

clockwise

to

increase

pressure

and

counterclockwise

to

decrease

pressure.

To

avoid

minor

readjustment

after

making

a

change

in

pressure

setting,

always

approach

the

desired

pressure

from

a

lower

pressure.

When

reducing

from

a

higher

to

a

lower

setting,

first

reduce

to

pressure

less

than

that

desired,

then

bring

it

up

to

the

desired

pressure.

Depending

on

the

air

require¬

ments

of

each

particular

accessory,

the

outlet

regulated

air

pressure

may

have

to

be

adjusted

while

operating

the

accessory.

Outlet

Pressure

Gauge

(F)

Fig.

3:

The

outlet

pressure

gauge

indicates

the

air

pressure

available

at

the

outlet

side

of

the

regulator.

This

pressure

is

controlled

by

the

regulator

and

is

always

less

than

or

equal

to

the

tank

pressure.

See

“Operating

Procedures”.

Fig.

2

Fig.

3

6

Tank

Pressure

Gauge

(G)

Fig.

3:

The

tank

pressure

gauge

indicates

the

reserve

air

pressure

in

the

tank.

Cooling

System:

This

compressor

contains

an

advanced

design

cooling

system.

At

the

heart

of

this

cooling

system

is

an

engineered

fan.

It

is

perfectly

normal

for

this

fan

to

blow

air

through

the

vent

holes

in

large

amounts.

You

know

that

the

cooling

system

is

working

when

air

is

being

expelled.

Air

Intake

Filter

(H)

Fig.

1:

This

filter

is

designed

to

clean

air

flowing

into

the

pump.

This

filter

must

always

be

clean

and

free

from

obstructions.

Twist

filter

cover

counter-clockwise

to

remove

and

expose

paper

filter

element.

Drain

Valve

(J)

Fig.

2:

The

drain

valve

is

located

at

the

base

of

the

lower

air

tank

and

is

used

to

drain

condensation

at

the

end

of

each

use.

Motor

Thermal

Overload

Protector:

The

electric

motor

has

an

automatic

thermal

overload

protector.

If

the

motor

overheats

for

any

reason,

the

thermal

overload

protector

will

shut

off

the

motor.

The

motor

must

be

allowed

to

cool

before

restarting.

Pressure

Release

Valve:

The

pressure

release

valve

located

on

the

side

of

the

pressure

switch,

is

designed

to

automatically

release

compressed

air

from

the

compressor

head

and

the

outlet

tube

when

the

air

compressor

reaches

“cut-out”

pressure

or

is

shut

off.

If

the

air

is

not

released,

the

motor

will

try

to

start,

but

will

be

unable

to.

The

pressure

release

valve

allows

the

motor

to

restart

freely.

When

the

motor

stops

running,

air

will

be

heard

escaping

from

this

valve

for

a

few

seconds.

No

air

should

be

heard

leaking

when

the

motor

is

running,

or

continuous

leaking

after

unit

reaches

cut-out

pressure.

Safety

Valve

(K)

Fig.

3:

If

the

pressure

switch

does

not

shut

off

the

air

compressor

at

its

cutout

pressure

setting,

the

safety

valve

will

protect

against

high

pressure

by

“popping

out”

at

its

factory

set

pressure

(slightly

higher

than

the

pressure

switch

cut-out

setting).

AWARNING

If

the

safety

valve

does

not

work

properly,

over-pressuri-

zation

may

occur,

causing

air

tank

rupture

or

an

explosion.

Daily

pull

the

ring

on

the

safety

valve

to

make

sure

that

the

safety

valve

operates

freely.

If

the

valve

is

stuck

or

does

not

operate

smoothly,

it

must

be

replaced

with

the

same

type

of

valve.

INSTALLATION

AND

BREAK-IN

PROCEDURES

LOCATION

OF

THE

AIR

COMPRESSOR

Your

compressor

comes

to

you

completely

assembled

and

ready

for

use.

Operate

the

air

compressor

in

a

dry,

clean,

cool

and

well

ventilated

area.

The

air

compressor

pump

and

case

are

designed

to

allow

for

proper

cooling.

Clean

or

blow

off

dust

or

dirt

that

collects

on

the

air

compressor.

A

clean

air

compressor

runs

cooler

and

provides

longer

service.

The

ventilation

openings

on

your

air

compressor

are

necessary

to

maintain

proper

operating

temperature.

Do

not

place

rags

or

other

containers

on

or

near

these

openings.

VOLTAGE

AND

CIRCUIT

PROTECTION

See

SPECIFICATIONS

Section

of

this

manual.

7

GROUNDING

INSTRUCTIONS

The

air

compressor

is

equipped

with

a

cord

having

a

grounded

wire

with

an

appropriate

grounding

plug.

The

plug

must

be

used

with

an

outlet

that

has

been

installed

and

grounded

in

accordance

with

all

local

codes

and

ordinances.

The

outlet

must

have

the

same

configuration

as

the

plug.

See

illustration.

DO

NOT

USE

AN

ADAPTER.

AWARNING

IMPROPER

GROUNDING

CAN

RESULT

IN

SEVERE

ELECTRICAL

SHOCK.

Inspect

the

plug

and

cord

before

each

use.

Do

not

use

if

there

are

signs

of

damage.

Do

not

modify

the

plug

that

has

been

provided.

If

it

does

not

fit

the

available

outlet,

the

correct

outlet

should

be

installed

by

a

qualified

electrician.

If

these

grounding

instructions

are

not

completely

understood,

or

if

in

doubt

as

to

whether

the

compressor

is

properly

grounded,

have

the

installation

checked

by

a

qualified

electrician.

EXTENSION

CORDS

Use

extra

air

hose

instead

of

an

extension

cord

to

avoid

voltage

drop

and

power

loss

to

the

motor.

If

an

extension

cord

must

be

used,

be

sure

it

is:

•

A

3-wire

extension

cord

that

has

a

3-blade

grounding

plug,

and

a

3-slot

receptacle

that

will

accept

the

plug

on

the

compressor.

•

In

good

condition.

•

No

longer

than

50

feet.

•

12

gauge

(AWG)

or

larger.

(Wire

size

increases

as

gauge

number

decreases.)

10

AWG

and

8

AWG

may

also

be

used.

DO

NOT

USE

14

AWG

or

SMALLER.

ADDITIONAL

REGULATORS

AND

CONTROLS

Since

the

air

tank

pressure

is

usually

greater

than

that

which

is

needed,

a

regulator

is

employed

to

control

the

air

pressure

ahead

of

any

individual

air

driven

device.

Separate

air

transformers

which

combine

the

function

of

air

regulation,

moisture

and

dirt

removal

should

be

used

where

applicable.

LUBRICATION

The

bearings

in

this

unit

are

sealed

bearings

which

contain

sufficient

lubricant

to

last

their

lives.

No

other

lubrication

is

required.

BREAK-IN

PROCEDURES

NOTE:

Serious

damage

may

result

if

the

following

break-in

instructions

are

not

closely

followed.

This

procedure

is

required:

Before

the

air

compressor

is

put

into

service,

after

replacing

the

check

valve,

and

when

the

piston

or

the

cylinder

sleeve

is

replaced.

a.

Set

the

pressure

switch

lever

to

the

“OFF”

position.

b.

Plug

the

power

cord

into

the

correct

branch

circuit

receptacle.

8

c.

Turn

the

drain

valve

(J)

Fig.

2,

opening

it

fully,

to

prevent

air

pressure

build-up

in

the

tank.

d.

Move

the

pressure

switch

lever

to

“ON/AUTO”.

The

compressor

will

start.

e.

Run

the

compressor

for

15

minutes.

Make

sure

the

drain

valve

is

open

and

there

is

no

tank

pressure

build-up.

f.

After

15

minutes,

close

the

drain

valve

by

turning

knob.

The

air

receiver

will

fill

to

cut-out

pressure

and

the

motor

will

stop.

The

compressor

is

now

ready

for

use.

OPERATING

PROCEDURES

Preparation

for

Use:

1.

Before

attaching

air

hose

or

accessories,

make

sure

the

OFF/AUTO

lever

is

set

to

“OFF”

and

the

air

regulator

is

closed.

2.

Inspect

air

intake

filter

(H)

Fig.

1.

Clean

or

replace

as

necessary.

3.

Attach

hose

and

accessories.

WSDMEM

TOO

MUCH

AIR

PRESSURE

CAUSES

A

HAZARDOUS

RISK

OF

BURSTING.

CHECK

THE

MANUFACTURER’S

MAXIMUM

PRESSURE

RATING

FOR

AIR

TOOLS

AND

ACCESSORIES.

THE

REGULATOR

OUTLET

PRESSURE

MUST

NEVER

EXCEED

THE

MAXIMUM

PRESSURE

RATING

OF

THE

TOOL

BEING

USED.

4.

Turn

the

OFF/AUTO

lever

to

“AUTO”

and

allow

tank

pressure

to

build.

Motor

will

stop

when

tank

pressure

reaches

“cut-out”

pressure.

5.

Open

the

regulator

by

turning

it

clockwise.

Adjust

the

regulator

to

the

correct

pressure

setting.

The

compressor

is

ready

for

use.

6.

Always

operate

the

air

compressor

in

well

ventilated

areas;

free

of

gasoline

or

other

solvent

vapors.

Do

not

operate

the

compressor

near

the

spray

area.

After

Use:

7.

Set

the

“OFF/AUTO”

lever

to

“OFF”.

8.

Turn

the

regulator

counterclockwise

to

set

the

outlet

pressure

to

zero.

9.

Remove

the

air

tool

or

accessory.

10.

Pull

ring

on

safety

valve

(K)

Fig.

3,

allowing

air

to

bleed

from

the

tank

until

tank

pressure

is

approximately

20

psi.

Release

safety

valve

ring.

11.

Drain

water

from

air

tank.

Turn

drain

valve

(J)

Fig.

2,

counterclockwise,

to

open.

CBM

WATER

WILL

CONDENSE

IN

THE

AIR

TANK.

IF

NOT

DRAINED,

WATER

WILL

CORRODE

AND

WEAKEN

THE

AIR

TANK

CAUSING

A

RISK

OF

AIR

TANK

RUPTURE.

NOTE:

If

drain

valve

is

plugged,

pull

ring

on

safety

valve

(K)

Fig.

3,

and

hold

until

all

air

pressure

has

been

released.

The

valve

can

then

be

removed,

cleaned,

and

reinstalled.

12.

After

the

water

has

been

completely

drained,

turn

drain

valve

to

close.

The

air

compressor

can

now

be

stored.

MAINTENANCE

KEEP

TOOL

CLEAN

Periodically

blow

out

all

air

passages

with

dry

compressed

air.

Inspect

air

intake

filter

and

clean

or

replace

as

necessary.

Clean

all

plastic

parts

with

a

soft

damp

cloth.

NEVER

use

solvents

to

clean

plastic

parts.

They

could

possibly

dissolve

or

otherwise

damage

the

material.

A

CAUTION

WEAR

SAFETY

GLASSES

WHILE

USING

COMPRESSED

AIR.

FAILURE

TO

START

Should

your

tool

fail

to

start,

check

to

make

sure

the

prongs

on

the

cord

plug

are

making

good

contact

in

the

outlet.

Also,

check

for

blown

fuses

or

open

circuit

breakers

in

the

line.

SERVICE

AND

REPAIRS

All

quality

tools

will

eventually

require

servicing

or

replacement

of

parts

due

to

wear

from

normal

use.

These

operations

should

ONLY

be

performed

by

either

an

AUTHORIZED

PORTER-CABLE

SERVICE

STATION

or

a

PORTER-

CABLE

SERVICE

CENTER.

All

repairs

made

by

these

agencies

are

fully

guaranteed

against

defective

material

and

workmanship.

We

cannot

guarantee

repairs

made

or

attempted

by

anyone

other

than

these

agencies.

Should

you

have

any

questions

about

your

compressor,

feel

free

to

write

us

at

any

time.

In

any

communications,

please

give

all

information

shown

on

the

nameplate

of

your

compressor

(model

number,

type,

serial

number,

etc.).

PORTER-CABLE

LIMITED

ONE

YEAR

WARRANTY

Porter-Cable

warrants

its

Professional

Power

Tools

for

a

period

of

one

year

from

the

date

of

original

purchase.

We

will

repair

or

replace,

at

our

option,

any

part

or

parts

of

the

product

and

accessories

covered

under

this

warranty

which,

after

examination,

proves

to

be

defective

in

workmanship

or

material

during

the

warranty

period.

For

repair

or

replacement,

return

the

complete

tool

or

accessory,

transportation

prepaid,

to

your

nearest

Porter-Cable

Service

Center

or

Authorized

Service

Station.

Proof

of

purchase

may

be

required.

This

warranty

does

not

apply

to

repair

or

replacement

required

due

to

misuse,

abuse,

normal

wear

and

tear

or

repairs

attempted

or

made

by

other

than

our

Service

Centers

or

Authorized

Service

Stations.

ANY

IMPLIED

WARRANTY,

INCLUDING

THE

IMPLIED

WARRANTIES

OF

MERCHANTABILITY

AND

FITNESS

FOR

A

PARTICULAR

PURPOSE,

WILL

LAST

ONLY

FOR

ONE

(1)

YEAR

FROM

THE

DATE

OF

PURCHASE.

To

obtain

information

on

warranty

performance

please

write

to:

PORTER-CABLE

CORPORATION,

4825

Highway

45

North,

P.O.

Box

2468,

Jackson,

Tennessee

38302-2468;

Attention:

Product

Service.

THE

FOREGOING

OBLIGATION

IS

PORTER-CABLE'S

SOLE

LIABILITY

UNDER

THIS

OR

ANY

IMPLIED

WARRANTY

AND

UNDER

NO

CIRCUMSTANCES

SHALL

PORTER-CABLE

BE

LIABLE

FOR

ANY

INCIDENTAL

OR

CONSEQUENTIAL

DAMAGES.

Some

states

do

not

allow

limitations

on

how

long

an

implied

warranty

lasts

or

the

exclusion

or

limitation

of

incidental

or

consequential

damages,

so

the

above

limitation

or

exclusion

may

not

apply

to

you.

This

warranty

gives

you

specific

legal

rights

and

you

may

also

have

other

legal

rights

which

vary

from

state

to

state.

10