PolyJohn PJN3 Series Instruction sheet

Page 1 of 20

September 2022

PJN3 SERIES

pjn3 series

PRODUCT INSTRUCTIONS

STATIC MODEL

NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance.

All references to left and right throughout this guide are as viewed from the front.

there when you need us

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September 2022

PJN3 SERIES

DIMENSION IMPERIAL METRIC

Exterior Height 91.0 in 231 cm

Interior Height 82.0 in 208 cm

Exterior Width 43.5 in 110 cm

Interior Width 41.0 in 104 cm

Exterior Length 47.0 in 119 cm

Interior Length 41.0 in 104 cm

Holding Tank 60.0 gal 227 ltr

Seat Height 19.0 in 48 cm

Weight (plastic base skid) 165.0 lb 74.25 kg

Side Panel Decal Area 12 in x 22.75 in 30 cm x 58 cm

Door Panel Decal Area 16 in x 21 in 40 cm x 53 cm

Optional Sink Tank Capacity 15 gal 56.8 ltr

Optional Recirculating Flush Tank Capacity 35 gal 132 ltr

PRODUCT SPECIFICATIONS

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September 2022

PJN3 SERIES

• When using air operated screw drivers or impact wrenches, be sure that the torque setting does not exceed 28 inch pounds.

• When using a battery-operated drill, set it to the lowest torque setting.

• Please follow the instructions in the order they are presented. It is suggested that you read through the entire assembly instructions

prior to proceeding with the assembly.

• All references to left, right, front and rear throughout the entire assembly instructions are as viewed from the front of the

restroom.

• All rivet holes drilled 13/64” dia.

• Use 1/4” disposable shim strips.

• The PJN3 Model restroom assembly will require two people.

• These instructions are for restrooms shipped unassembled. If you receive assembled units, please retain these instructions

for maintenance and repair purposes.

• We strongly suggest that these restrooms, as with all portable structures, be transported and handled with care. Dropping

the restroom when loading and unloading could cause damage to the door jamb and other components.

PRODUCT OVERVIEW

TOOLS REQUIRED FOR ASSEMBLY

Drill Socket WrenchRivet Gun with

3/16” tip

13/64” Drill Bit Phillips Cross-head

Screwdriver

Marker Tape Measure 7/16” Socket

Awl

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September 2022

PJN3 SERIES

FULL SIZE SCALE FASTENER DRAWINGS

(2) PC-000109 Rivet Small

Flange, Long

(2) PC-000104 Rivet Small

Flange, Long

(71) PC-000100 Rivet Large

Flange, Short

(2) PC-000102 Rivet Small

Flange, Short

(8) PC-000103 Rivet Large

Flange, Medium

(4) PC-000105 Rivet Small

Flange, Hollow Wall

(1) PC-000117 Rivet Small

Flange, Long Hollow Wall

(4) PC-000140 Nut

1/4”-20 Nylok

(19) PC-000192 Sems Assembly

1/4” x 1-1/4” Self Tapping

(80) PC-000106 Washer

3/16” Back-up

(4) PC-000123 Washer

1/4” x 5/8” Flat

(1) PC-000168 Washer

5/16” x 7/8” Flat

(4) PC-000367 Fastener

Nylon Push

(4) PC-000174 Screw

1/4” -20 x 1-1/4” Long

Optional - (1) Used in

FT02-1000 Recirculating Sink

Optional - PC-000158 Self

Tapping Screw

(1) Used in PSN1 Sink

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September 2022

PJN3 SERIES

CORNER MOLDINGS TO SIDE PANELS:

Refer to Figure 2. Place a wall panel on top, and one on each side of the tanks. The miter cut

end of the corner moldings go towards the top of the side panel. Slip the corner moldings

onto the edges of the top side panel. Lift and insert an edge of a side panel into the grooves

of the corner moldings. Insert awls into the second hole of the top and bottom edges to hold

the panel and moldings in place. NOTE: Drive all rivet heads from the front of the

restroom, to give the unit a uniform visual appearance. Rivet the 1/4” center hole

ﬁrst using a PC-000100 rivet and a PC-000106 back-up washer. Repeat for the remaining

holes, then stand the three side panels and two corner moldings upright.

STEP 2:

Figure 2

DOOR JAMB AND FRONT ASSEMBLY TO BASE SKID:

Refer to Figure 1. To assemble the door jamb to the skid, stand two waste tanks on end about

four feet apart (as shown). Stand a base skid with the tank space toward the ground and the

four holes on the ﬂoor side of the base skid up. Position the front assembly on top of the tanks

with the bottom of the front assembly resting on the base skid. (You may need to add a 4” x

4” on the tank at the top of the front assembly to level the top with the base skid). Cut the strap

holding the door closed. Open the door and install a PC-000104 rivet into the hole where the

cut strap went through the door jamb. Match up the four holes in the door jamb with the four

holes in the base skid. Fasten the door jamb to the base skid with (4) PC-000174 screws, (4)

PC-000123 washers, and (4) PC-000140 nuts using a Phillips cross-head screwdriver and a

7/16” socket wrench. Drive (4) PC-000192 sems lag screws through the two holes on the left

and right sides of the front panel into the base skid. CAUTION: DO NOT OVER-TIGHTEN;

TIGHTEN ONLY UNTIL SNUG. Stand the skid and front assembly upright.

STEP 1:

Figure 1

PC-000174 Screw

4 used in this step

PC-000140 Nut

4 used in this step

PC-000192 Sems Assembly

4 used in this step

PC-000104 Rivet Small

1 used in this step

PC-000100 Rivet

18 used in this step

PC-000123 Washer

4 used in this step

PC-000106 Washer

18 used in this step

ASSEMBLY INSTRUCTIONS

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September 2022

PJN3 SERIES

WASTE HOLDING TANK INSTALLATION:

INSTALLATION OF STATIC TANK: Refer to Figure 3. Position the tank so that it is centered

between the left and right side wall panels and pushed up to the ﬂoor plate. There are drill

spots on each of the side wall panels. The top four in-line drill spots on the rear wall panel are

used to rivet the back of the holding tank to the rear wall panel. Of the top four drill spots on

each of the side wall panels, only the two closest to the rear are used to rivet the sides of the

holding tank to the side wall panels. While pushing the wall panels in ﬂat against the tank, use

a 13/64” drill bit. Drill through the speciﬁed drill spots of the wall panels into the outer walls of

the tank. CAUTION: DRILL ONLY THROUGH THE OUTER WALL OF THE HOLDING

TANK. DO NOT DRILL THROUGH THE INSIDE TOP SURFACES OF THE TANK. From

the outside of the restroom one person will rivet through the drilled holes with PC-000103 rivets,

while another person inside the restroom puts PC-000106 back-up washers on the rivet stems.

STEP 4:

Figure 3

CABANA ASSEMBLY:

Place the holding tank into the opening in the base. Position the three side panels and corner molding sub-assembly around the base skid. IMPORTANT - The walls

of the cabana should be approximately 1/4” from the top surfaces of the base skid. Place 1/4” thick shims between the rear corners of the

cabana, and the base skid; this will make the cabana structure level with the front assembly. To connect the front assembly, corner moldings, and

side panels, begin at the front of the restroom. Insert a PC-000100 rivet through the center hole, while attaching a PC-000106 back-up washer from the back. Repeat

for the remaining holes. (For a uniform visual appearance, drive all rivet heads from the front). CAUTION: DO NOT PRE-DRILL HOLES IN THE BASE SKID; THE

PC-000192 SEMS LAG SCREWS ARE SELF-THREADING. DO NOT OVER-TIGHTEN THE SEMS LAG SCREWS; TIGHTEN ONLY UNTIL SNUG. On the

bottom of each wall panel, there are ﬁve predrilled holes, begin at the center hole of the rear panel. Use a 7/16” socket wrench, while pushing the rear wall panel against

the base skid, drive-in the lag screws. Then continue with the side wall panels, starting with the front edge of each side, working towards the back.

STEP 3:

PC-000100 Rivet

18 used in this step

PC-000106 Washer

18 used in this step PC-000192 Sems Assembly

15 used in this step

PC-000103 Rivet

8 used in this step

PC-000106 Washer

8 used in this step

ASSEMBLY INSTRUCTIONS

5678

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September 2022

PJN3 SERIES

ROOF INSTALLATION:

Position the roof over the wall panels, make sure the hole for the tank ventilation tube is above the corresponding hole in the holding tank. (The front and three side panels

are supplied with predrilled holes at the top center of each panel. The roof is supplied with ﬁve predrilled holes on each of the four edges.) Start with the front of the unit.

Align the predrilled top center roof holes to the center holes of the wall panels and front assembly. From the outside of the restroom one person will rivet PC-000100 rivets

through each of the four top center holes, while another person inside the restroom puts PC-000106 back-up washers on the rivet stems. Next, holding the roof ﬁrmly down,

using the remaining predrilled holes in the roof, drill 13/64” holes through to the wall panels and front assembly. The person on the outside will again, rivet the PC-000100

rivets through the drilled holes while another person puts the PC-000106 back-up washers on the rivet stems.

VENTILATION STACK INSTALLATION:

Force the vent stack up through the 4” diameter hole in the roof. (This is intended to be a tight ﬁt.) Slide the vent stack down and into the 4” diameter recessed hole in the

holding tank so that it rests on the round ledge of the hole in the tank. Drill a 13/64” hole through the boss and vent stack. Fasten the vent stack in place with a PC-000117

rivet.

STEP 5:

STEP 7:

ASSEMBLY INSTRUCTIONS

PC-000100 Rivet

9 used in this step

FLY SCREEN INSTALLATION:

(Each of the three sidewall panels has two vent screens. On the surface of each vent screen

there is a date stamp symbol. The symbol goes toward the center of the sidewall panel, facing

the inside.)

For each of the three sidewalls, insert one screen from each side of the vent slot and overlap

the center holes at the date stamp symbol (as shown in Figure 4). IMPORTANT - Make sure

both screens together are centered in the vent slots. Drill a 13/64” hole through the

center hole of the screen and into the sidewall. Rivet the screen in place from the outside using

a PC-000100 rivet with a PC-000106 back-up washer on the inside. Using the hole at each

end of the screen as a guide, drill 13/64” holes through the vent screens and into the sidewall

panels. Rivet the screens in place using PC-000100 rivets on the outside with PC-000106

back-up washers on the inside.

STEP 6:

Figure 4

PC-000106 Washer

9 used in this step

PC-000100 Rivet

20 used in this step

PC-000106 Washer

20 used in this step

PC-000117 Rivet

1 used in this step

Page 8 of 20

September 2022

PJN3 SERIES

SLIDE LATCH, DOOR PULL INSTALLATION:

Refer to Figure 5. Follow steps as illustrated.

STEP 8:

ASSEMBLY INSTRUCTIONS

DOOR CHECK CABLE:

There are two holes located on the right inside surface of the door toward the top. Position the metal bracket on the end of the cable so the angle points toward the interior

of the restroom. Align the two outer holes of the bracket with the two holes in the door, rivet in place with (2) PC-000102 rivets. Locate the hole at the top, in the middle of

the door jamb and from the outside insert a PC-000104 rivet through the jamb. Attach the loop end of the cable, a PC-000168 washer, and a PC-000106 back-up washer

on the rivet stem and rivet in place.

DOOR CLOSURE INSTALLATION:

Refer to Figure 6. Place the door closure in the molded channel located at the

center of the door and push it into the molded pocket. Thread the ball end of the

cable through the hole in the door closure retainer clip. Position the door closure

retainer clip (as shown in Figure 6). Rivet in place with (2) PC-000105 bulbex rivets.

Go into the restroom and close the door. Refer to Figure 7. Place the barrel end

of the spring cable into the slot of the PC-000181plastic cable clip. Insert an awl

through the bottom hole of the cable clip and pull the clip so that awl is inserted into

the drilled hole in the door jamb. Lining up the top hole, rivet from the outside with a

PC-000109 rivet with a PC-000106 washer on the inside. Remove the awl and rivet

the bottom hole in the same manner.

STEP 9:

STEP 10:

PC-000104 Rivet

1 used in this step

PC-000106 Washer

1 used in this step

PC-000102 Rivet

2 used in this step

PC-000105 Rivet

2 used in this step

PC-000168 Washer

1 used in this step

Figure 5

Figure 6

Figure 7

PC-000109 Rivet

2 used in this step

PC-000106 Washer

2 used in this step

INSERT DOOR PULL INTO SLOT USING

NOTCHES TO GUIDE DOOR PULL

INSERT SLIDE LATCH

INTO DOOR PULL

USE SCREWDRIVER TO ASSIST

IN SLIDING THE LATCH

COMPLETELY INTO THE DOOR PULL

Page 9 of 20

September 2022

PJN3 SERIES

TOILET SEAT INSTALLATION:

Push the lid onto the seat (lining up the holes of the lid with those in the seat). Line up the holes

of the hinge bolts with those in the seat/lid. From the outer edge, push the pins through the holes

until ﬂush. Place the seat/lid on to the tank (inserting the bolts through the holes in the tank). Use

pliers to tighten the nuts.

STEP 11:

ASSEMBLY INSTRUCTIONS

URINAL INSTALLATION:

OMIT THIS STEP IF OPTIONAL SINK IS BEING INSTALLED ON THE LEFT SIDE

WALL. Refer to Figure 8. Insert the drain spigot of the urinal into the hole on the left top surface

of the holding tank. Position the urinal so that it is level. There are two holes at the top of the

urinal. Drill 13/64” holes through those holes and through the side wall panel. From outside of

the restroom one person will rivet through the drilled holes with PC-000100 rivets, while another

person inside the restroom places PC-000106 back-up washers on the rivet stems.

TOILET PAPER DISPENSER INSTALLATION:

The double roll dispenser is mounted up on the right wall panel. Position the dispenser on the

top edge of the second raised panel directly below the ﬂy screens at the desired location.

(If sink is installed on the right wall, position the dispenser towards the rear of the panel).

CAUTION: BE SURE THE LOCATION OF THE DISPENSER IS NOT IN THE WAY OF

PERSONS USING THE RESTROOM. Level the dispenser on the wall. Using the holes in the

back of the dispenser as a guide, mark the locations for the drill holes with a marker. Drill four

13/64” holes into the drill spots marked. From the outside rivet into the holes just drilled with (4)

PC-000100 rivets while someone places (4) PC-000106 back-up washers onto the rivet stems

on the inside.

MIRROR:

The mirror is mounted into the square recess on the inside of the door with (4) PC-000367 nylon push rivets.

CONVENIENCE HOVER HANDLE:

The convenience handle is mounted into the two square recesses on the inside of the door

with (2) PC-000105 bulbex rivets.

STEP 12:

STEP 13:

STEP 14:

STEP 15:

PC-000106 Washer

2 used in this step

PC-000106 Washer

4 used in this step

PC-000100 Rivet

2 used in this step

PC-000100 Rivet

4 used in this step

PC-000105 Rivet

2 used in this step

PC-000367 Fastener

4 used in this step

TS1-0001

Seat

TS1-0002 - Lid

(2) - Pin

(2) Hinge Bolt

(2) - Nut

Figure 8

Page 10 of 20

September 2022

PJN3 SERIES

The sink bowl is attached to the sink tank with (2) PC-000107 rivets that act as hinges.

To Open the Sink Top (follow instructions as illustrated on the right)

overview of optional sink installation

ASSEMBLY INSTRUCTIONS

LEFT WALL INSTALLATION

Refer to Illustrations. Before installing the sink, a 1-1/8” drain hole that will accept

the drain hose must be cut in the waste tank. This hole should be located on the top

left front edge of the waste tank approximately 16-1/2” up from the ﬂoor.(As shown

on the right, a 1-1/2” plug PC-000560, is available to cover the urinal drain hole.)

NOTE: Make sure the drain hole you are cutting as indicated above is

just below the urinal hole. From the exterior, drill two 13/64” holes (as shown

on the left) through the sidewall and the back of the sink, be sure the sink is pressed

ﬂat against the sidewall. Fasten the sink to the side from the exterior with (2) PC-

000103 rivets and (2) PC-000106 back-up washers on the inside of the sink. Attach

sink to base skid: Drive (1) PC-000158 self-tapping screw in the pre-drilled hole in

the sink mounting plate. Perform a system check by adding a few gallons of water

to the sink. Depress the pump a few times to “prime” it. The pump has a built in check

valve that will hold the prime between uses.

RIGHT WALL INSTALLATION

Before installing the sink, a 1-1/8” drain hole that will accept the drain hose must be

cut in the waste tank. This hole should be located on the top right front edge of the

waste tank approximately 15-1/2” up from the ﬂoor.

From the exterior, drill two 13/64” holes through the sidewall and the back of the sink

(as shown on the left) be sure the sink is pressed ﬂat against the sidewall.

Fasten the sink to the side from the exterior with (2) PC-000103 rivets and (2) PC-

000106 back-up washers on the inside of the sink. Attach sink to base skid: Drive

(1) PC-000158 self-tapping screw in the predrilled hole in the sink mounting plate.

Perform a system check by adding a few gallons of water to the sink. Depress the

pump a few times to “prime” it. The pump has a built in check valve that will hold the

prime between uses.

WINTERIZING SINK (IF INSTALLED)

• Drain all water from the tanks.

• Flush tank with a solution of chlorine and water.

• Depress the foot pump to clear lines.

optional sink installation

2. INSERT OBJECT INTO HOLE.

(THIS WILL PUSH LOCKING TAB ALLOWING

ACCESS TO INNER TANK FOR MAINTENANCE.)

3.OPEN SINK LID

1. APPLY DOWNWARD

PRESSURE ON LID

7”

2”

43-1/4”

42-3/4”

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