Pollrich DLK CRJM User manual
Fan series: CRJM
CRJM01
Please read the instructions before starting any work
Operating Manual
OM_SRJM, 1, en_GB
© Pollrich DLK Fan Factories 2012
Pollrich DLK Fan Factories
Pollrich Ventilatoren GmbH
Neusser Straße 172
41065 Mönchengladbach
Telephone: +49 (0) 2161 / 968-0
Fax: +49 (0) 2161 / 968-307
email: [email protected]
Web: www.pollrichdlk.com
DLK Ventilatoren GmbH
Ziegeleistraße 18
74214 Schöntal-Berlichingen
Telephone: +49 (0) 7943 / 9102-0
Fax: +49 (0) 7943 / 9102-10
email: [email protected]
Web: www.pollrichdlk.com
The version supplied may differ from the illustrations in the operating
instructions.
These instructions were compiled by:
Pollrich DLK Fan Factories
19.12.20122
Table of contents
1 General................................................................................. 5
1.1 Information about this manual...................................... 5
1.2 Valid documents........................................................... 5
1.3 Explanation of symbols................................................. 5
1.4 Copyright protection...................................................... 6
1.5 Other matters................................................................ 6
1.6 Customer service.......................................................... 7
1.7 Declarations / Certificates............................................. 7
2 Safety................................................................................... 9
2.1 Regulations................................................................... 9
2.2 Intendend use............................................................... 9
2.2.1 Vacuum and pressure side flow losses................... 10
2.3 Operator's responsibility............................................. 10
2.4 Staff requirements...................................................... 11
2.5 Unauthorised persons................................................. 11
2.6 Mechanical dangers.................................................... 12
2.7 Danger due to electrical currents!............................... 13
2.8 Safety equipment........................................................ 13
2.8.1 Securing against switch-on...................................... 15
2.9 Unauthorised conversions.......................................... 15
3 Technical Data................................................................... 17
4 Setup und Function.......................................................... 19
4.1 Working and danger areas......................................... 19
4.2 Operating elements.................................................... 19
4.3 Brief description.......................................................... 19
4.3.1 Smoke and heat extraction device........................... 19
4.3.2 Device with double function..................................... 19
4.4 Accessories................................................................ 19
4.4.1 Description of the components................................ 19
5 Transport, packaging and storage.................................. 21
5.1 Scope of delivery........................................................ 21
5.2 Transport inspection................................................... 21
5.3 Packaging................................................................... 21
5.4 Safety information....................................................... 22
5.5 Storage....................................................................... 23
6 Installation and initialisation............................................ 25
6.1 Safety.......................................................................... 25
6.2 Assembly.................................................................... 26
6.2.1 Fixing the fan........................................................... 27
6.3 Tests before initialisation............................................ 29
6.4 Initialisation................................................................. 30
6.5 Tests after initialisation............................................... 30
Table of contents
19.12.2012 3
6.6 Converter operation.................................................... 31
7 Operation........................................................................... 33
7.1 Safety.......................................................................... 33
7.2 Targeted stoppage...................................................... 33
7.3 Stoppage in case of an emergency............................ 34
8 Maintenance and repair.................................................... 35
8.1 Safety.......................................................................... 35
8.2 Maintenance of impeller and housing......................... 36
8.3 Measures after maintenance...................................... 37
8.4 Replacing the motor.................................................... 38
8.5 Repair......................................................................... 38
8.6 Spare parts................................................................. 41
9 Faults................................................................................. 43
9.1 Safety.......................................................................... 43
9.2 Faults table................................................................. 45
10 Dismantling and disposal................................................ 47
10.1 Safety........................................................................ 47
10.2 Dismantling and disposal.......................................... 47
11 Appendix ........................................................................... 49
Table of contents
19.12.20124
1 General
1.1 Information about this manual
nThe operating manual must be kept in the near vicinity of the
machine, accessible at all times.
nThis manual must be carefully read before beginning any work.
nKeep all the safety information and working instructions.
nNote the local accident prevention regulations and general safety
terms.
nIllustrations in this manual may differ from the actual design.
nNote the co-applicable manuals of any installed components.
1.2 Valid documents
Pay attention to the following information:
nType Plate
nDIN EN ISO 12100
nDIN EN ISO 13857
nIn case of smoke extraction additional: Perimission according to
DIBT
1.3 Explanation of symbols
nSafety information is identified in this manual with symbols.
nIn order to prevent accidents, personal and property damages, it
is compulsory to comply with the safety information.
nThe operator bears sole responsibility as the person responsible
for the product.
WARNING!
Note to a possible dangerous situation which may lead
to death or major injuries.
CAUTION!
Note to a possible dangerous situation which may lead
to minor or light injuries.
NOTICE!
Note to a possible dangerous situation which may lead
to property or environmental damages.
Safety information
General
19.12.2012 5
Useful tips and recommendations as well as information
for efficient and fault-free operation.
The symbols below are used in safety guidelines to indicate specific
dangers.
DANGER!
Note to dangers due to electrical currents. There is the
danger of death or major injuries in the case of non-
compliance.
In order to identify working instructions, results descriptions, lists,
references and other elements, the following signs and marks are
used:
.Identifies step-by-step working instructions.
ðIdentifies a status or automatic sequence as a result of an
action.
nIdentifies lists and list entries without a specific order.
Ä Identifies references to chapters of this manual.
1.4 Copyright protection
This manual is copyright protected and exclusively determined for
internal purposes.
Transfer of the manual to third parties, reproductions of any type or
form – including in extracts – as well as utilisation and/or notification
of the contents are not permitted without the written authorisation of
the manufacturer, apart from for internal purposes.
Breaches are subject to damage compensation. Further claims are
reserved.
1.5 Other matters
All details and information in this manual have been compiled under
consideration of the valid norms and regulations, the state of the
technology and our years of knowledge and experience.
The actual scope of supply may differ from the explanations and
presentations described here in the case of special designs, use of
additional order options or due to the latest technical modifications.
Tips and recommendations
Specific safety information
Signs in this manual
General
19.12.20126
The obligations agreed in the supply contract and the general terms
of business as well as the manufacturer's terms of delivery and valid
regulations at the time of concluding the contract are applicable.
See the general terms of business for all other products.
1.6 Customer service
If there are any questions about commissioning, maintenance, spare
parts or something else, please always contact the service of Poll-
richDLK:
Pollrich Ventilatoren GmbH / Hotline: +49(0) 2161-968-184 /
Telefax: +49(0) 2161/968-305
DLK Ventilatoren GmbH / Hotline: +49 (0) 7943 - 9102-31 /
Telefax: +49(0) 7943/9102-10
www.pollrichdlk.com
1.7 Declarations / Certificates
General
19.12.2012 7
EC –Declaration of Conformity
According to the EC-directive 2006/42/EC
The manufacturer
DLK Ventilatoren GmbH
Ziegeleistraße 18
D-74214 Schöntal-Berlichingen
herewith declares, that the subsequent product is designed, produced and introduced in conformance to
the directive mentioned above.
Description:
Radial-Jet-Fan direct driven
Type:
CRJM01
Order number:
See name plate
Year of construction:
See name plate
Directive:
EC - Machinery Directive 2006/42/EC
Applied, harmonised standards:
DIN EN ISO 12100
DIN EN ISO 13857
DIN EN 60204-1
Berlichingen, 06.07.2012
i.A. Dipl.-Ing. Fabian Korn
CE-Documentation Manager
Research & Development
i.V. Dr.-Ing. Daniel Wolfram
Technical Director
Research & Development
General
19.12.20128
2 Safety
The operator bears sole responsibility for optimal and full personnel
protection as well as for safety and fault-free operation.
Failure to company with the working instructions and safety informa-
tion provided in this manual can lead to considerable dangers.
2.1 Regulations
nAll safety and accident prevention regulations are to be observed
as well as the machinery directive 2006/42/EC.
nThe operator is legally responsible for the product.
nFan only operate when in perfect condition.
2.2 Intendend use
The machine is exclusively designed and constructed for the inten-
dend use described here.
The CRJM type fan is exclusively intended to transport the
mediums stated in chapter 3 on "technical data" within the perform-
ance limits and the stated operating conditions.
All details in this manual must be observed.
Any different type of use is misuse.
Any types of claims due to damages caused by misuse are
excluded.
WARNING!
Danger due to misuse!
– No transport of unsuitable mediums.
– Not operate beyond the specified performance limits
(speed maximum, temperature).
– No operation without protective equipment.
– Comply the specific cleaning intervals.
– No operation despite insufficient lubrication.
nOnly explosion protected fans mounted in areas at risk of explo-
sion.
nSet cleaning intervals in dusty areas.
nFor standard designs, the place of installation may not be higher
than 1000 m above sea level.
nAssembly and connection must take place in accordance with
this manual.
nThe fan only use in perfect technical condition.
Safety
19.12.2012 9
nAll unintended uses are prohibited.
nThis manual must be handed over to the operator after initialisa-
tion.
“"Further information can be requested from the manufacturer"”
2.2.1 Vacuum and pressure side flow losses
NOTICE!
The flow behaviour of a fan can be negatively influenced
by unfavourable installation conditions. The operating
point of the fan can move to an unauthorised working
range (splitting range). In this case, there is no claim to
a guarantee for consequential damages, especially due
to (resonance) vibrations.
2.3 Operator's responsibility
The operator is the person who operates the machine for commercial
or business purposes by himself, or who hands the machine over to
third parties for use/application and who bears legal product respon-
sibility during operation for the protection of users, personnel or third
parties.
The machine is deployed in commercial areas. The operator of the
machine is therefore subject to the legal obligations and notification
obligations on work safety.
Alongside the safety information in this manual, the valid safety,
accident prevention and environmental protection regulations must
be complied with for the machine's area of use.
The following particularly applies:
nThe operator must inform himself about the valid work protection
and determine additional dangers in a danger analysis caused
by special working conditions where the machine is used. These
must be implemented for operation of the machine in the form of
operating instructions.
nThe operator must check whether the operating instructions he
has produced for the machine correspond with the current status
of rules throughout the operating period and adapt them if neces-
sary.
nThe operator must ensure that all employees who work with the
machine have read and understood this manual. Furthermore,
he must train employees at regular intervals and inform about the
dangers.
Operator
Operator's duties
Safety
19.12.201210
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