Polaris Sawtooth User manual

A card containing important ATV safety information should be attached

to the owner’s manual on the next page. If you cannot locate this card,

or if it has been removed, please call 1-800-342-3764 for assistance.

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

WARNING

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our

world-wide family of Polaris owners. We proudly produce an exciting

line of utility and recreational products.

SSnowmobiles

SAll-terrain vehicles (ATVs)

SRANGER utility vehicles

SVictory motorcycles

We believe Polaris sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of

experience have gone into the engineering, design, and development of

your Polaris vehicle, making it the finest machine we’ve ever

produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your

manual contains instructions for minor maintenance, but information

about major repairs is outlined in the Polaris Service Manual and

should be performed only by a Factory Certified Master Service Dealer

(MSD) Technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your

service needs during, and after, the warranty period.

We also take great pride in our complete line of apparel, parts and

accessories, available through our online store at

www.purepolaris.com. Have your accessories and clothing delivered

right to your door!

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in this

publication. Depictions and/or procedures in this publication are intended for reference

use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or

reuse of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited.

PrintedinTaiwanandinU.S.A.

2006 Sawtooth Owner’s Manual P/N 9920278

TABLE OF CONTENTS

VEHICLE IDENTIFICATION NUMBERS 4........

SAFETY 5...................................

FEATURES AND CONTROLS 36...............

OPERATION 46..............................

EMISSION CONTROL SYSTEMS 64............

MAINTENANCE AND LUBRICATION 65.........

SPECIFICATIONS 100........................

POLARIS PRODUCTS 103.....................

TROUBLESHOOTING 104.....................

WARRANTY 107..............................

MAINTENANCE LOG 111......................

INDEX 114...................................

VEHICLE IDENTIFICATION NUMBERS

Record your ATV’s identification numbers in the spaces provided.

Remove the spare key and store it in a safe place. If both keys are lost,

the ignition switch must be replaced.

Vehicle Model Number:

Frame VIN (1):

Engine Serial Number (2):

SAFETY

Operator Safety

WARNING

Failure to follow the warnings contained in this manual can result

in serious injury or death.

A Polaris ATV is not a toy and can be hazardous to operate. This

vehicle handles differently than other vehicles, such as

motorcycles and cars. A collision or rollover can occur quickly,

even during routine maneuvers like turning, or driving on hills or

over obstacles, if you fail to take proper precautions.

Read and understand your owner’s manual and all warnings

before operating a Polaris ATV.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited

for anyone under 16 years of age.

Safety Training

ATV safety training is a top priority for Polaris. When you purchased

your new ATV, your dealer instructed you on the authorized ATV

RiderCoursesm available to you and your eligible family members.

This training is included in the purchase price of your ATV. Polaris

strongly encourages you and your eligible family members who will be

riding the ATV to take the ATV RiderCoursesm.Youwerealso

provided with printed materials that explain safe operating procedures.

You should review this information on a regular basis.

If you purchased a used Polaris ATV, you can take the ATV

RiderCoursesm by calling ATV Enrollment Express at (800) 887-2887

or by visiting www.atvsafety.org. Purchasers of a used Polaris ATV

will be charged for this training.

A Polaris ATV is an off-road vehicle. Familiarize yourself with all laws

and regulations concerning the operation of this vehicle in your area.

We strongly advise you to strictly follow the recommended

maintenance program outlined in your owner’s manual. This

preventive maintenance program is designed to ensure that all critical

components on your vehicle are thoroughly inspected at specific

intervals.

SAFETY

Operator Safety

Know Your Vehicle and Riding Area

You are responsible for your personal safety, the safety of others and

the protection of the environment. Read and understand your owner’s

manual. It includes important information about Quadricycle safety.

Ride responsibly. Know all laws and regulations concerning the

operation of this vehicle in your area.

Signal Words and Symbols

The following signal words and symbols appear throughout this

manual and on your ATV. Your safety is involved when these words

and symbols are used. Become familiar with their meanings before

reading the manual.

The safety alert symbol, on your vehicle or in this manual, alerts

you to the potential for personal injury.

WARNING

The safety alert warning indicates a potential hazard that may

result in serious injury or death.

CAUTION

The safety alert caution indicates a potential hazard that may

result in minor personal injury or damage to the vehicle.

CAUTION

Acaution indicates a situation that may result in damage to the

vehicle.

NOTE:

Anote will alert you to important information or instructions.

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