Polaris 9919412 Guide

Part No. 9919412 Rev 04

PRINTED IN THE USA

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH.

READ OWNER'S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

ALWAYS USE

AN APPROVED

HELMET AND

PROTECTIVE

GEAR

NEVER USE

ON PUBLIC

ROADS

NEVER CARRY

PASSENGERS

NEVER USE

WITH DRUGS

OR ALCOHOL

Operate without proper training or instruction.

Operate on public roads. A collision can occur with another vehicle.

Operate at speeds too fast for your skills or the conditions.

Use ALCOHOL or DRUGS before or while operating this vehicle.

Carry Passengers.

ALWAYS:

Avoid paved surfaces, which may adversely affect handling and control.

Use proper RIDING TECHNIQUES to avoid vehicle overturns on hills

and rough terrain, and in turns.

Wear eye protection, helmet and protective apparel.

NEVER:

A card containing important ATV safety information should be attached

to the owner’s manual on the next page. If you cannot locate this card,

or if it has been removed, please call 1-800-342-3764 for assistance.

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

WARNING

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in this

publication. Depictions and/or procedures in this publication are intended for reference

use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or

reuse of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited.

Printed in U.S.A.

2005 Sportsman 400/500/600/700 Owner’s Manual P/N 9919412

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our

world-wide family of Polaris owners. We proudly produce an exciting

line of utility and recreational products.

Polaris Recreational Vehicles

SSnowmobiles

SAll-terrain vehicles (ATVs)

SWatercraft

SRANGER utility vehicles

SVictory motorcycles

We believe Polaris sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of

experience have gone into the engineering, design, and development of

your Polaris vehicle, making it the finest machine we’ve ever

produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your

manual contains instructions for minor maintenance, but information

about major repairs is outlined in the Polaris Service Manual and

should be performed only by a Factory Certified Master Service Dealer

(MSD) Technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your

service needs during, and after, the warranty period.

We also take great pride in our Parts, Apparel and Accessories (PAA)

products, available through our online store at www.purepolaris.com.

Have your accessories and clothing delivered right to your door!

POLARIS and POLARIS THE WAY OUT are registered trademarks of

Polaris Industries Inc.

TABLE OF CONTENTS

WELCOME 3....................................

VEHICLE IDENTIFICATION NUMBERS 7...........

SAFETY 8......................................

CONTROLS 33..................................

FEATURES 41..................................

OPERATION 47.................................

EMISSION CONTROL SYSTEMS 65...............

MAINTENANCE AND LUBRICATION 66............

ADJUSTMENTS 109.............................

POLARIS PRODUCTS 113........................

TROUBLESHOOTING 114........................

SPECIFICATIONS 118...........................

WARRANTY 126.................................

INDEX 131......................................

VEHICLE IDENTIFICATION NUMBERS

Record your ATV’s identification numbers and key number in the

spaces provided. Remove the spare key and store it in a safe place.

Your key can be duplicated only by mating a Polaris key blank with

one of your existing keys, so if both keys are lost, the ignition switch

must be replaced.

Vehicle Model Number:

Frame VIN (1):

Engine Serial Number (2):

Key Number (3):

31XX

400/500

600/700

This manual suits for next models

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