Polaris 600 Switchback Assault User manual

PMS 419

Modifications to this snowmobile are not recommended

and may result in voided warranty coverage.

Please read the warranty section of this manual carefully.

IMPORTANT NOTICE TO OWNER

Snowmobile Owner's Manual

for Maintenance and Safety

800 Switchback Assault®

600 Switchback Assault®

WARNING

Read, understand, and follow all of the instructions and safety precautions in

this manual and on all product labels.

Failure to follow the safety precautions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive harm.

WELCOME

Thank you for purchasing a POLARIS vehicle, and welcome to our

world-wide family of POLARIS enthusiasts. Be sure to visit us online at

www.polaris.com for the latest news, new product introductions,

upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and

recreational products.

• Snowmobiles

• All-terrain vehicles (ATVs)

• Low emission vehicles (LEVs)

•RANGER®utility vehicles

•RZR®sport vehicles

• VICTORY® motorcycles

• GEM® vehicles

We believe POLARIS sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of

experience have gone into the engineering, design, and development of

your POLARIS vehicle, making it the finest machine we've ever

produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner's manual. Your manual

contains instructions for minor maintenance, but information about

major repairs is outlined in the POLARIS Service Manual and should be

performed only by a factory certified Master Service Dealer® (MSD)

technician.

Your POLARIS dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your

service needs during, and after, the warranty period.

POLARIS, PERC, SWITCHBACK and ASSAULT are registered trademarks of

POLARIS Industries Inc.

is based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in

this publication. Depictions and/or procedures in this publication are intended for

reference use only. No liability can be accepted for omissions or inaccuracies. Any

reprinting or reuse of the depictions and/or procedures contained within, whether whole

or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as

translations of the original instructions.

Printed in U.S.A.

2014 600 SWITCHBACK ASSAULT / 800 SWITCHBACK ASSAULT

Owner's Manual P/N 9924273

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

This section contains helpful information for owners and drivers and

illustrates the location of important identification numbers that should

be recorded in the owner's manual.

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

This section describes safe vehicle operation and identifies warning

labels and their locations.

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

This section identifies the locations of your snowmobile's controls and

features.

The Perfect Fit . . . . . . . . . . . . . . . . . . . . . . . . . 48

This section includes suspension set-up information and explains how to

make additional suspension adjustments for the perfect riding

experience.

Pre-Ride Inspections . . . . . . . . . . . . . . . . . . . . 52

This section explains procedures that must be performed before riding.

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

This section explains proper engine break-in, operation of features and

general operating procedures.

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

This section defines your role, and your dealer's role, in your

snowmobile's regular maintenance.

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 106

POLARIS Products. . . . . . . . . . . . . . . . . . . . . 112

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . 113

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 127

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

INTRODUCTION

Important Notes for Owners and Drivers

After reading this manual, store it in the snowmobile for convenient

reference. It should remain with the snowmobile when the snowmobile

is sold.

Some of the illustrations and photos used in this manual are general

representations. Your model may differ.

Follow the maintenance program outlined in this manual. Preventive

maintenance ensures that critical components of the snowmobile are

inspected by your dealer at specific mileage intervals.

You and your dealer must complete the registration form included with

your snowmobile and forward it to us. This completed form is necessary

to ensure warranty coverage.

Protect and preserve your right to ride by joining your local trail riding

clubs.

When teaching inexperienced operators to ride, set up a predetermined

course for practice. Make sure they know how to drive and control the

snowmobile before allowing them to make longer trips. Teach them

proper snowmobile courtesy, and enroll them in driver’s training and

safety courses sponsored by local or state organizations.

INTRODUCTION

Preservation of the Environment

POLARIS is committed to supporting an environmental education

campaign. We encourage state and provincial governments across the

snowbelt to adopt rigorous safety training programs that encourage

protection of our environment, including wildlife and vegetation.

Snowmobile clubs and other organizations are working together to

protect our environment. Please support their efforts and operate your

snowmobile with consideration for the protection and preservation of

our environment.

Noise Level

One of the most publicized issues about snowmobiles is noise. The

Society of Automotive Engineers (SAE), the standard-setting body for

snowmobile development, recommends that snowmobiles conform to

prescribed sound levels.

POLARIS snowmobiles are engineered to conform to these SAE

standards. Our muffler systems are designed to reduce noise levels and

must not be altered or removed. The sound of your snowmobile may not

be welcome to non-snowmobilers, so you have a responsibility to

operate your snowmobile with concern for others. We do our part by

manufacturing quieter machines; we ask your help to further reduce the

impact of noise by operating your snowmobile safely and responsibly.

Air Pollution

POLARIS engineers continuously investigate ways to reduce emission

levels of two-stroke engines. We expect our efforts to lead to the

reduction of potential air pollution.

In addition to our technological research, we encourage government

agencies, manufacturers, distributors, dealers, ecologists, and other

interested parties to work together to develop data on environmental

topics.

INTRODUCTION

Vehicle Identification Numbers

Record your snowmobile's identification numbers and key number in

the spaces provided. Remove the spare key and store it in a safe place.

Your key can be duplicated only by mating a POLARIS key blank with

one of your existing keys, so if both keys are lost, the ignition switch

must be replaced.

Vehicle Model Number: ___________________________________________________

Tunnel VIN (right side of tunnel): ____________________________________________

Engine Serial Number (on recoil housing): _____________________________________

Key Number: ____________________________________________________________

Tunnel VIN

SAFETY

Operator Safety

The following signal words and symbols appear throughout this manual

and on your vehicle. Your safety is involved when these words and

symbols are used. Become familiar with their meanings before reading

the manual.

The safety alert symbol indicates a potential personal injury hazard.

DANGER

A DANGER indicates a hazardous situation that, if not avoided, will result in

death or serious injury.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

NOTICE

A NOTICE indicates a situation that could result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.

This manual suits for next models

Table of contents

Other Polaris Offroad Vehicle manuals

Polaris

Polaris Turbo IQ LXT User manual

Polaris

Polaris 600 IQ Widetrak User manual

Polaris

Polaris Sportsman 400 Installation instructions

Polaris

Polaris Sportsman 700 Efi 2005 User manual

Polaris

Polaris Sportsman XP Touring 1000 User manual

Polaris

Polaris Ream Tips 9925712 User manual

Polaris

Polaris 2016 RZR XP Turbo User manual

Polaris

Polaris RZR 570 2013 User manual

Polaris

Polaris 500 HHO 2013 User manual

Polaris

Polaris Sportsman Touring 570 Guide

Polaris

Polaris Hawkeye 922362 User manual

Polaris

Polaris 2005 RMK 900 User manual

Polaris

Polaris 600 RUSH PRO-R User manual

Polaris

Polaris Trail Boss 2007 User manual

Polaris

Polaris 9920183 Guide

Polaris

Polaris Ranger 800 EFI User manual

Polaris

Polaris Sportsman 9921169 User manual

Polaris

Polaris Sportsman 800 EFI User manual

Polaris

Polaris Predator 500 Guide

Polaris

Polaris Widetrak LX User manual

Polaris

Polaris Outlaw 110 2022 User manual

Polaris

Polaris 2005 Sportsman MV7 User manual

Polaris

Polaris SPORTSMAN FOREST 800 Series User manual

Polaris

Polaris RANGER 570 2023 User manual

Popular Offroad Vehicle manuals by other brands

Yamaha

Yamaha Tri Moto 125 Service manual

Yamaha

Yamaha YFM350X Warrior owner's manual

APRILIA

APRILIA QUASAR 100 manual

Suzuki

Suzuki LT-A700X owner's manual

Ski-Doo

Ski-Doo SCANDIC WT Operator's guide

Suzuki

Suzuki LT-Z400 Service manual

Arctic Cat

Arctic Cat 120 sno pro Operator's manual

Yamaha

Yamaha RS90PB owner's manual

Yamaha

Yamaha FX Nytro FX10X Service manual

Dinli

Dinli DL702 Service manual

Yamaha

Yamaha SXV70ML owner's manual

Baja motorsports

Baja motorsports ATV 90 Setup instructions

Arctic Cat

Arctic Cat ALTERRA 450 Service manual

Yamaha

Yamaha YFM45FAT Supplementary service manual

Can-Am

Can-Am DS 70 Operator's guide

Ski-Doo

Ski-Doo SKANDIC Operator's guide

Yamaha

Yamaha VT500B owner's manual

GAS GAS

GAS GAS K2 QUAD 250 - SERVICE Service manual