Polaris 2002 Snowmobile User manual

Read, understand, and follow all of the instructions

and safety precautions in this manual and on all

product labels.

Failure to follow the safety precautions could result

in serious injury or death.

WARNING

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

PROPOSITION 65

WARNING

Snowmobile engines discharge fuel

and exhaust, which contain chemicals

known to the State of California to

cause cancer and birth defects or other

reproductive harm, onto the snow on

which they operate. Keep this engine

properly tuned and avoid unnecessary

idling and spillage during fueling.

What’s the hottest thing on snow?

Our new web site. It’s designed just for YOU!

STechnical tips

SNew product introductions

SEvent schedules

SParts and Service Manual information

SExciting details about The Way Out

Check it out...

www.polarisindustries.com/owner

-NOTES-

WELCOME

Thank you for purchasing a Polaris snowmobile, and welcome to our

world-wide family of Polaris enthusiasts. Polaris proudly produces an

exciting line of recreational products, including snowmobiles,

all-terrain vehicles, personal watercraft, utility vehicles, and Victory

motorcycles.

We believe Polaris sets the standard of excellence for all snowmobiles

manufactured in the world today. Many years of experience in

engineering, design, and development have gone into making your

Polaris snowmobile the finest machine we’ve ever produced.

Follow the instructions and recommendations in this Owner’s Manual

for safe and enjoyable operation of your vehicle. Your Owner’s Manual

contains instructions for minor maintenance, but major repairs are

covered in the Polaris Service Manual and should be performed by a

Factory Certified MSD (Master Service Dealer) Technician.

Your Polaris snowmobile dealer knows your vehicle best and is

interested in your complete satisfaction. Return to your dealership for

all of your service needs during, and after, the warranty period.

Polaris also takes great pride in our PAA (Parts Apparel and

Accessories) which are available on our online store

www.purepolaris.com. Have your accessories and clothing delivered

right to your door!

Polaris and Polaris The Way Out are registered trademarks of Polaris

Industries Inc.

Polaris Industries Inc.

Printed in the U.S.A.

TABLE OF CONTENTS

Section 1 - How to Use This Manual 5 - 9.......

This section contains helpful information for owners and drivers and

illustrates the location of important identification numbers that should

be recorded in your Owner’s Manual.

Section 2 - Safety 11 - 34.....................

This section describes safe vehicle operation and identifies warning

decals and their locations.

Section 3 - Features and Controls 36 - 41......

This section illustrates the locations of your snowmobile’s controls and

features.

Section 4 - The Perfect Fit 43 - 63..............

This section explains how to tailor the suspension and other features

for an optimum riding experience.

Section 5 - Getting Ready to Ride 65 - 71.......

This section explains procedures that must be performed before riding.

Section 6 - Operation 73 - 93..................

This section explains proper engine break-in, operation of features, and

operating procedures.

Section 7 - Maintenance 95 - 155..............

This section defines your role, and your dealer’s role, in your

snowmobile’s regular maintenance.

Section 8 - Troubleshooting 157 - 166..........

This section is a quick reference guide to solving problems.

Section 9 - Warranty 170 - 175.................

This section contains specific warranty information.

SECTION 1 - HOW TO USE THIS MANUAL

Important Notes for Drivers 6.................

Preservation Of The Environment 7 - 8........

Vehicle Identification Numbers 9..............

Section 1 contains helpful information for owners and drivers and

illustrates the location of important identification numbers that should

be recorded in your Owner’s Manual. It also defines your role in

protecting and respecting your environment while experiencing The

Way Out.

HOW TO USE THIS MANUAL

Important Notes For Owners And Drivers

nAfter reading this manual, store it in the snowmobile for

convenient reference. It should remain with the snowmobile when

sold.

nThis manual contains the latest information at the time of printing.

We reserve the right to make product changes and improvements

without notice.

nThe illustrations and photos used in this manual are general

representations. Your model may differ.

nFollow the maintenance program outlined in this manual.

Preventive maintenance ensures that critical components of the

snowmobile are inspected by your dealer at specific mileage

intervals.

nYou and your dealer must complete the registration form included

with your snowmobile and forward it to us. This completed

form is necessary to ensure warranty coverage.

nProtect and preserve your right to ride by joining your local trail

riding clubs.

HOW TO USE THIS MANUAL

Preservation Of The Environment

Please operate your snowmobile with consideration for the protection

and preservation of our environment.

Noise Level

One of the most publicized issues about snowmobiles is noise. The

Society of Automotive Engineers (SAE), the standard-setting body for

snowmobile development, recommends that snowmobiles conform to

prescribed sound levels.

Polaris snowmobiles are engineered to conform to these SAE

standards. Our muffler systems are designed to reduce noise levels and

must not be altered or removed. The sound of your snowmobile may

not be welcome to non-snowmobilers, so you have a responsibility to

operate your snowmobile with concern for others. We do our part by

manufacturing quieter machines; we ask your help to further reduce the

impact of noise by operating your snowmobile safely and responsibly.

Air Pollution

Polaris engineers continuously investigate ways to reduce emission

levels of two-stroke engines. We expect our efforts to lead to the

reduction of potential air pollution.

In addition to our technological research, we encourage government

agencies, manufacturers, distributors, dealers, ecologists, and other

interested parties to work together to develop data on environmental

topics.

HOW TO USE THIS MANUAL

Preservation Of The Environment

Polaris is committed to supporting an environmental education

campaign. We encourage state and provincial governments across the

snowbelt to adopt rigorous safety training programs that encourage

protection of our environment, including wildlife and vegetation.

Snowmobile clubs and other organizations are working together to

protect our environment. Please support their efforts and do your part

to preserve and protect our environment.

Respect your snowmobile;

respect your environment;

and you will earn

the respect of everyone.

Table of contents

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