Pit Boss PB200P User manual

MODEL / MODÈLE : PB200P

PART / PIÈCE : 75275

200P

     .

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      .

   .   .

WARNING:Improperinstallation,adjustment, alteration, serviceor maintenancecan causeinjuryor property damage.Readthisinstructionmanual

thoroughly before installing or servicing this equipment. Do not store or use gasoline, other flammable liquids or vapors in the vicinity of this

or any other appliance. A liquid propane tank not connected for use should not be stored in the vicinity of this appliance. Failure to follow these

instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation

inspection requirements in your area.

AVERTISSEMENT : Une mauvaise installation, ajustement, modification, service ou entretien peut provoquer des blessures ou des dommages à la

propriété. Veuillez lire attentivement le manuel d’instructions avant d’installer ou d’effectuer le service de cet équipement. Ne pas ranger ou

utiliser l’essence, les autres liquides inflammables ou vapeurs à proximité de cet appareil ou de tout autre appareil. Une bonbonne de propane

liquide non reliée pour l’utilisation ne doit pas être remisée à proximité de cet appareil. Ne pas suivre ces instructions peut entraîner des dégâts

matériels ou des blessures corporelles graves pouvant aller jusqu’à la mort. Contactez les responsables locaux de la construction ou des incendies

au sujet des restrictions et des exigences d’inspection de l’installation dans votre région.

5005166

PORTABLE

GAS GRILL

IMPORTANT, READ CAREFULLY,

RETAIN FOR FUTURE REFERENCE.

MANUAL MUST BE READ BEFORE

OPERATING!

GRIL PORTATIF

À GAZ

IMPORTANT, PRENEZ CONNAISSANCE

DE CE DOCUMENT ET CONSERVEZ-

LE POUR RÉFÉRENCE ULTÉRIEURE

VOUS DEVEZ LIRE CE GUIDE AVANT

D’UTILISER LE BARBECUE !

ASSEMBLY AND OPERATION | ASSEMBLAGE ET FONCTIONNEMENT

ENGLISH

copied, transmitted, transcribed, stored in a retrieval system, in any

form or by any means without expressed written permission of,

Dansons

3411 North 5th Avenue, Suite 500, Phoenix, ,  85013

sales@pitboss-grills.com | service@pitboss-grills.com

www.pitboss-grills.com

Customer Care

USA: (480) 923-9630 | CANADA (TOLL FREE): 1-877-942-2246

ENGLISH

Safety Information...........................................................4

Package Contents ............................................................. 7

Preparation........................................................................ 8

Assembly Instructions......................................................8

Installation Instructions

Gas Hook-Up ..............................................................................10

Liquid Propane Cylinder Requirements.................................10

Connecting the Liquid Propane Cylinder ...............................11

Disconnecting the Liquid Propane Cylinder......................... 11

Leak Testing................................................................................. 12

Installer Final Check....................................................................13

Operating Instructions

Lighting the Grill ....................................................................... 14

Turning the Grill Off ..................................................................15

Flame Characteristics ................................................................15

Using the Grill . ........................................................................... 15

Care and Maintenance.................................................. 16

Troubleshooting...............................................................19

Replacement Parts ........................................................ 20

Warranty ......................................................................... 22

  

ENGLISH

 

Please read the following instructions carefully before attempting to assemble or

operate the product. Failure to follow these instructions could result in property

damage and/or serious bodily injury.

LP- gas supply cylinder to be used must be constructed and marked in accordance

with the specifications for LP-gas cylinders of the U.S Department of Transportation

(DOT) or the National Standard of Canada, CAN-B339, Cylinders, Spheres and Tubes

for the Transportation of Dangerous Goods

1. The installation must conform with local codes or, in the absence of local codes,

with the National Fuel Gas Codes, ANSI Z223. 1/NFPA 54, Storage and Handling

of Liquefied Petroleum Gases, ANSI/NFPA 58.

2. The portable grill is for OUTDOOR USE ONLY. Grill should be operated in a well-

ventilated space. Never operate in an enclosed space, garage or building. Your

grill is not intended to be installed in or on recreational vehicles and/or boats.

3. Heated liquids remain at scalding temperatures long after the cooking process. Do

not touch the cooking appliance until the liquids have cooled to 115ºF (45ºC) or less.

4. Do not install or use grill within 36" of combustible materials. The grill should

not be located under overhead surfaces (closed carports. garage, porch, patio)

that can catch fire.

5. Never attempt to attach this grill to the self-contained LP gas system of a

camper trailer or motor home.

6. It is the responsibility of the assembler/owner to assemble, install and maintain

your gas grill. Do not let children or pets operate or play near your portable grill.

Failure to follow these instructions could result in serious personal injury and/

or property damage.

7. Open lid before lighting grill. When grill is not in use, turn off control knob on

LP gas cylinder.

8. Carefully follow instructions in this manual for proper assembly and leak testing

of your grill. Do not use grill until leak-checked. If a leak is detected at any time,

it must be stopped and corrected before using the grill any further.

9. Appliance area should be kept clear and free from combustible materials,

gasoline, bottled gas in any form and other flammable vapors and liquids. Do

not obstruct the flow of combustion and ventilation air.

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10. Never try to light grill with lid closed! Buildup of gases is very dangerous and

could cause an explosion.

11. Keep any electrical cord or fuel supply hose away from any heated surfaces.

12. Propane is a flammable gas and improper handling may result in explosion and/

or fire and serious accident or injury.

13. This appliance will be hot during and after use. Use insulated oven mitts or

gloves for protection from hot surfaces or splatter from cooking liquids.

14. Do not leave your grill unattended while in operation.

15. Do not use while under the influence of drugs or alcohol.

16. Do not store any spare LP (propane) cylinder, full or empty, under or near your

grill.

17. Appliance is not intended for commercial use or rental.

18. The cylinder must be disconnected when the appliance is not in use.

Natural Hazard •Spiders

FACT: Sometimes spiders and other small insects climb into the burner tube. The

spiders spin webs, build nests and lay eggs. The webs or nests can be very small,

but they are very strong and can block the flow of gas. Clean the burner prior to use

after storing, at the beginning of grilling season or after a period of one month not

being used.

The Fuel System

Gas grills are used safety by millions of people when following simple safety

precautions.

The items in the fuel system are designed for operation with this grill. They must

not be replaced with any brand. (See parts list for replacement items.)

Gas Burner: The gas burner is constructed of stainless steel and should not require

maintenance other than inspection for insects/nests inside the air intake slots.

Fuel Supply Hose: The hose-connected regulator provided with this appliance is 38

inches in length. Keep the fuel hose away from any heated surfaces.

Propane Fuel: Warning - propane is a flammable gas. Improper handling may result

in an explosion and/or fire and serious accident or injury. Your grill is designed to

operate with propane (LP) gas only and is equipped with the proper orifice for

propane gas.

ENGLISH

Caution: Do not connect this grill with any gas supply other than propane. Propane

gas is heavier than air and settles in lower areas. Make certain adequate ventilation

is available when using your grill. The gas cylinder may be stored outside in a well-

ventilated area out of reach of children when the grill is not in use. If the appliance

is not in use, the gas must be turned off at the supply cylinder.

The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in

a building, garage, or any other enclosed area. The Portable Gas Grill may be stored

indoors if the LP gas cylinder is removed and stored outside. The LP gas cylinder

(not included) is threaded for connection directly to the gas regulator supplied with

this appliance. Care should be taken when threading the cylinder to the regulator

to engage threads correctly to achieve the proper and intended connection. When

disconnecting or connecting the gas cylinder, be careful that the regulator does not

strike the grill, the ground, or any other surfaces. Replace the protective cap over the

threaded cylinder connection when removed from the grill. If any difficulty occurs

when connecting or disconnecting the cylinder to the regulator assembly, contact

your local gas supplier for assistance.

When re-connecting the LP gas cylinder to the regulator, be sure to hand-tighten

until snug. This connection should be inspected for damage and leak tested after

each re-connection.

To leak test, make a soap solution of one part liquid detergent and one part water.

You will need a spray bottle, brush, or rag to apply the solution to the fitting.

Bubbles indicate leaks.

Regulator

Propane

Cylinder

Check all gas supply fittings for leaks

before each use. Do not use the grill

until all connections have been checked

and do not leak.

WARNING

•Always operate the grill on a tabletop, no higher than 32 inches.

•Place the propane tank on the ground immediately adjacent to the tabletop, no

less than 24 inches from the grill.

•Failure to follow these instructions could cause the propane tank to overheat

and vent propane which could ignite. This could cause serious personal injuries or

property damage and/or a tripping hazard over the gas hose or propane tank.

ENGLISH

 

Part Qty Description

1 1 Grill

2 4 Foldable Legs

3 2 Knob

4 1 Cooking Grid

5 2 Flame Tamer

6 1 Grease Tray

7 1 Thermostat

8 1 Hose

ENGLISH



Before beginning assembly, installation or operation of product, make sure all parts

are present. Compare parts with package contents list and diagram above. If any

part is missing or damaged, do not attempt to assemble, install or operate the

product. Contact Customer Care for replacement parts.

•Your Portable Gas Grill is pre-assembled. The only assembly required is to place

the flame tamers, cooking grid and control knobs into the grill.

•Estimated Assembly Time: 5 minutes.

Warning: this appliance is not intended for and should never be used as a heater.

 

1. Remove all the packing materials and move grill close to a desired location.

2. Place on the control knobs as shown in Fig. 1. Push and turn the knob and check

for sparks.

Figure 1

ENGLISH

3. Attach the regulator with the 38 inch hose to the propane cylinder by turning the

regulator handle clockwise as shown in Fig. 2. If the outdoor cooking appliance is

not in use, the gas must be turned "OFF" at the Liquid Propane cylinder.

Check all gas supply fittings for leaks before each use. Do not use the grill until all

connections have been checked and do not leak (see "Leak Testing" instructions on

page 6).

4. Place the portable grill on the desk as shown in Fig. 3.

Note: This portable grill is used with a 38" gas hose, we suggest to use this grill on

a 3 foot high table.

Figure 2

Figure 3

38"max

32" max

ENGLISH

GAS HOOK-UP

Only the pressure regulator and hose assembly supplied with the grill should be

used. Any replacement pressure regulator and hose assembly must be specified

by the grill manufacturer. This grill is configured for Liquid Propane. Do not use a

Natural Gas supply.

Total gas consumption (per hour) with all burners set on "HI":

Main burners 20,000 BTU/Hr.

Total 20,000 BTU/Hr.

The installation of this appliance must conform with local codes or, in the absence

of local codes, with either the National Fuel Gas Code, ANSI Z223. 1/NFPA 54, National

Gas Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,

B149.2.

LIQUID PROPANE CYLINDER REQUIREMENTS (20 lb Cylinder)

A dented or rusty Liquid Propane cylinder may be hazardous and should be checked

by your supplier. Never use a cylinder with a damaged valve. The Liquid Propane

cylinder must be constructed and marked in accordance with specifications for

Liquid Propane cylinders by the United States Department of Transportation (DOT)

or the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres and Tubes for

Transportation of Dangerous Goods Commission.

The 20-lb cylinder must have a shut off valve terminating in a valve outlet specified,

as applicable, for connection type QCC1 in the standard for compressed gas cylinder

valve outlet and inlet connection ANSI/CGA-V-1.

Storing your portable gas grill indoors is permissible only if the cylinder is

disconnected and removed from the outdoor cooking gas appliance. The cylinder

system must be arranged for vapor withdrawal. The cylinder must include a collar to

protect the cylinder valve.

Manifold pressure: (operating) 11 inches water column (W.C.), (Non-operating) 11.2

inches water column (W.C.).

The Liquid Propane cylinder must be fitted with an Overfill Protection Device (OPD).

Remove plastic valve cover from the Liquid Propane cylinder. Make sure the grill

gas hoses do not contact the grease pan or grill firebox when the Liquid Propane

cylinder is placed into the cart.

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