Pioneer DVL-909 User manual

PIONEER’

The

Art

Entertainment

Service

anual

—

DVD

PLAYER

DVL-909

THIS

MANUAL

APPLICABLE

THE

FOLLOWING

MODEL(S)

AND

TYPE(S).

Power

Requirement

converted

the

revtrition

codes

DVL-909

(region

number)

ro)

220

—

240V

220

—

240V

——————.

110

—

127/220

240V

Automatic

select

RD/RC

110

—

127/220

—

240V

Automatic

select

RAM

110

—

127/220

—

240V

Automatic

select

ORDER

NO.

RRV1888

fe)

@Refer

the

service

guide

RRV1896

for

DV-505.

information

described

the

service

guide.

CONTENTS

SAFETY

INFORMATION

oo----sssss-ssesesssseeesseseeseenee

GENERAL

INFORMATION

«--r--sss-seeseeeeeeeeseooe

100

EXPLODED

VIEWS

AND

PARTS

LIST

------=

7.1

DISASSEMBLY/ASSEMBLY

<---++---

sees

100

SCHEMATIC

DIAGRAM

-----------sssessseeseeeseeseeeeens

7.2

BLOCK

DIAGRAM

-sssssseessssssssesssesesessennnes

102

PCB

CONNECTION

DIAGRAM

o-----ssse-seee00000e

PANEL

FACILITIES

AND

SPECIFICATIONS

106

PCB

PARTS

LIST

----

ADJUSTMENT

crtssessrserssessssesessersessesesssseessssseeaees

PIONEER

ELECTRONIC

CORPORATION

4-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153,

Japan

PIONEER

ELECTRONICS

SERVICE,

INC.

P.O.

Box

1760,

Long

Beach,

90801-1760,

U.S.A.

PIONEER

ELECTRONIC

(EUROPE)

N.V.

Haven

1087,

Keetberglaan

9120

Melsele,

Belgium

PIONEER

ELECTRONICS

ASIACENTRE

PTE. LTD.

501

Orchard

Road,

#10-00

Lane

Crawford

Piace,

Singapore

0923

©PIONEER

ELECTRONIC

CORPORATION

1997

—-

ZZM

DEC.

1997

Printed

Belgium

DVL-909

SAFETY

INFORMATION

This

service

manual

intended

for

qualified

service

technicians;

not

meant

for

the

casual

do-it-yourselfer.

Qualified

technicians

have

the

necessary

test

equipment

and

tools,

and

have

been

trained

properly

and

safely

repair

complex

products

such

those

covered

this

manual.

Improperly

performed

repairs

can

adversely

affect

the

safety

and

reliability

the

product

and

may

void

the

warranty.

you

are

not

qualified

perform

the

repair

this

product

properly

and

safely,

you

should

not

risk

trying

and

refer

the

repair

qualified

service

technician.

IMPORTANT

THIS

PIONNER

APPARATUS

CONTAINS

LASER

CLASS

SERVICING

OPERATION

THE

APPARATUS

SHOULD

DONE

SPECIALLY

INSTRUCTED

PERSON.

LABEL

CHECK

VISIBLE

AND

INVISIBLE

LASER

RADIATION

WHEN

OPEN.

CAUTION

avoio

exeosure

BEAM.

SICHTBARE

UND

UNSICHTBARE

LASERSTRAHLUNG,

WENN

VORSICHT

ABDECKUNG

GEOFFNET

NICHT

DEM

STRAHL

AUSSETZEN!

ADVARSEL:

SYNLIG

USYNLIG

LASERSTRALING

VED

ABNING

UNDGA

UDSAETTELSE

FOR

STRALING.

SYNLIG

OCH

OSYNLIG

LASERSTRALNING

NAR

DENNA

VARNING

DEL

OPPNAD

BETRAKTA

STRALEN.

VARO!

AVATTAESSA

ALTISTUT

NAKYVA

NAK

YMATTOMALLE

LASERSATEILYLLE.

ALA

KATSO

SATEESEN.

VRW1699°

CLASS

LASER

PRODUCT

(Printed

the

Rear

Cover)

r>——

LASER

DIODE

CHARACTERISTICS

*FOR

DVD

MAXIMUM

OUTPUT

POWER

WAVELENGTH

650

*FOR

CD/LD

MAXIMUM

OUTPUT

POWER

WAVELENGTH

780-785

Additional

Laser

Caution

The

ON/OFF

statuses

the

side-A/B

detection

switch

(Lever

switch

connecting

the

TNMB

assy),

slider-position

detection

switches

(INNER

and

OUTER

the

PKSB

assy),

loading-status

detection

switches

(SW1,

and

the

LMSB

assy),

side

inside

detection

switch

(S901

the

BISB

assy)

and

CLD

pickup

active

detection

switch

(S903

the

LCSB

assy)

are

detected

the

microprocessor

(IC

101

the

CLD

MAIN

assy).

Also

the

DVD

pickup

active

detection

switch

(S902

the

DCSB

assy)

detected

the

microprocessor

(IC501

the

DVD

MAIN

assy).

permit

the

laser

diode

CLD

pickup

oscillate,

tequired

set

the

CLD

pickup

active

detection

switch

(S903

OFF)

and

the

slider-position

detection

switches

for

the

ACTIVE

status

(INNER

OFF,

OUTER:

OFF),

and

set

the

loading-status

detection

switches

for

tilt

neutral

state

(SW1

ON,

SW2

OFF,

SW3

ON).

long

these

requirements

are

not

satisfied,

the

laser

diode

will

not

oscillate.

When

the

requirements

are

met

any

way,

the

laser

diode

can

oscillate.

The

laser

diode

oscillation

will

continue

1C801

shorted

GND

the

emitter

and

collector

Q834

are

shorted

each

other

(fault

condition)

the

CLD

MAIN

assy.

permit

the

laser

diode

DVD

pickup

oscillate,

required

set

the

DVD

pickup

active

detection

switch

(S902

:OFF)

and

each

switch

and

state

laser

diode

are

contents

same

state

CLD

pickup

mentioned

above.

The

laser

diode

oscillation

will

continue

1C101

shorted

+5V

(fault

condition)

the

DVD

MAIN

assy.

the

test

mode

the

laser

diode

oscillates

when

the

micro-

processor

detects

PLAY

signal,

when

the

PLAY

key

pressed

(S107

the

FLKB

assy),

with

the

above

require-

ments

satisfied.

When

the

cover

open,

viewing

through

the

objective

lens

with

the

naked

eye

will

cause

exposure

Class

laser

beam.

Refer

page

79.

EXPLODED

VIEWS

AND

PARTS

LIST

NOTES:

Parts

marked

"NSP"

are

generally

unavailable

because

they

are

not

our

Master

Spare

Parts

List.

The

mark

found

some

component

parts

indicates

the

importance

the

safety

factor

the

part.

Therefore,

when

replacing,

sure

use

parts

identical

designation.

Screws

adjacent

mark

product

are

used

for

disassembly.

2.1

PACKING

DVL-909

iapeaaaer

ene

cle

(1)

PARTS

LIST

. .

ess?

(ROIRC

ane,

Mark

No.

Description

Part

No.

NSP

DRY

CELL

BATTERY

See

Contrast

table

(2)

Fee

ype)

VIDEO

CORD(L=1.5m)

VDE1048

AUDIO

CORD(L=1.5m)

VDE1033

CMY

and

ROVRA

POWER

CORD

See

Contrast

table

(2)

POLYETHYLENE

BAG

221-038

REMOTE

CONTROL

UNIT

BATTERRY

COVER

CAUTION

OPERATING

INSTRUCTIONS

OPERATING

INSTRUCTIONS

NSP

CoC

OOND

NSP

WARRANTY

CARD

MIRROR

MAT

SHEET

PAD

PACKING

CASE

LABEL

LABEL(REGION)

UPPER

COVER

NSP

CARD

and

WY/RD

Types

Only

RD/RA,RD/RC,RAM

and

Types

Only

WY,WY/RD,RD/RA,RD/RC

and

Types

Only

***

“

WY/RD,RD/RA

and

RD/RC

Types

Only

(2)

CONTRAST

TABLE

See

Contrast

table

See

Contrast

table

VRM1071

See

Contrast

table

(2)

See

Contrast

table

(2)

See

Contrast

table

(2)

VHL1018

VHA1206

VHA1207

See

Contrast

table

See

Contrast

table

See

Contrast

table

(2)

See

Contrast

table

(2)

See

Contrast

table

(2)

DVL-909/WY,

WY/RD,

RD/RA,

RD/RC,

RAM

and

are

constructed

the

same

except

for

the

following

Remarks

Symbol

and

Description

(English/French/German/italian

(Spanish/Portuguese/Dutch/Swedish)

DRY

CELL

BATTERY

(R03,AAA)}

VEM-022

Not

used

Not

used

Not

used

Not

used

DRY

CELL

BATTERY

(R6P,AA)

Not

used

Not

used

VEM-013

VEM-013 VEM-013

POWER

CORD

ADG1127

ADG7003

ADG7017

ADG1154

REMOTE

CONTROL

UNIT

VXX2534 VXX2534

Not

used

Not

used

Not

used

Notused

(CU-DV013)

REMOTE

CONTROL

UNIT

Not

used

Not

used

VXX2549

VXX2549 VXX2549

(CU-DV018)

BATTERRY

COVER

VNK4203

VNK3703

VNK3703 VNK3703

OPERATING

INSTRUCTIONS;

VRE1069

Not

used

Not

used

Not

used

Not

used

OPERATING

INSTRUCTIONS,

Not

used

Not

used

Not

used

VRC1064

Not

used

VRC1064

OPERATING

INSTRUCTIONS;

Not

used

Not

used

Not

used

Not

used

VRC1062

Not

used

WARRANTY

CARD

ARY7008

Not

used

ARW1020

Not

used

Not

used

Not

used

PACKING

CASE

VHG1724

VHG1734

VHG1744 VHG1734

LABEL

Notused

VRW1713

VRW1711

VRW1710

Notused

Not

used

LABEL(REGION)

VRW1701

VRW1705

VRW1708

VRW1702

Not

used

VRW1702

UPPER

COVER

VNK4204 VNK4204

Not

used

Not

used

Not

used

Not

used

CARD

Not

used

Not

used

Not

used

VRY1110

VRY1109

Not

used

OPERATING

INSTRUCTIONS;

Not

used

Not

used

VRB1193 VRB1193

VRB1193

(English)

OPERATING

INSTRUCTIONS;

VRF1043

Not

used

Not

used

Not

used

Not

used

DVL-909

2.2

EXTERIOR

SECTION

®PARTS

LIST

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

TRAY

ASSY

VXA2302

11.

TRAY

PANEL

VNK4065

CUSHION

VEC1881

DVD

DOOR

ASSY

VXA2338

NSP

LABEL

VRW1289

DOOR

SPRING

VBH1248

DAMP

CUSHION

VEC1683

DOOR

HOLDER

VNL1697

TRAY

VNK3664

DAMPER

VXA1999

LABEL

VRW1628

DVD

PLATE

VAM1077

GUIDE

PLATE

(R)

VNE1939

BONNET

CASE

VXX2560

GUIDE

PLATE

(L)

VNE1938

siee

LOCK

PLATE

VNL1703

SCREW

BBZ30P080FMC

LOCK

PLATE

SPRING

VBH1188

SCREW

BCZ40P060FZK

DVL-909

2.3

FRONT

PANEL

SECTION

(1)

PARTS

LIST

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

FRONTALMI

See

Contrast

table

(2)

ILLUMINATION

FILTER

VEC1950

LEDLENS

RNK2066

ILLUMI

HOLDER

VNK4289

PANEL

BASE

VNK4064

FLKBASSY

See

Contrast

table

(2)

FLFILTER

VEC1643

NSP

PWSBASSY

See

Contrast

table

(2)

FLLENS

VEC1943

FLEXIBLE

CABLE(14P)

VDA1638

INDICATOR

LENS

VNK1538

CONNECTOR

ASSY

PGO2KK-E12

LENS

HOLDER

VNK41514

NSP

DILBASSY

VWG1894

soeee

NAME

PLATE

VAM1051

PLAY

BUTTON

VNK4067

SCREW

BBZ30P080FMC.

ILLUMINATION

LENS

VNK4168

NSP

GETTER

See

Contrast

table

(2)

CONTRAST

TABLE

DVL-909/WY,

WY/RD,

RD/RA,

RD/RC,

RAM

and

are

constructed

the

same

except

for

the

following

Symbol

and

Description

FRONTALMI

VAH1280

VAH1279

VAH1279 VAH1279 VAH1279

GETTER

Not

used

Notused

VRW1694

FLKB

ASSY

VWG1890

VWG1936

VWG1935

VWG1889

PWSB

ASSY

VWG1938

VWG19388

VWG1893

DVL-909

2.4

TOP

VIEW

SECTION

fe)

(1)

TOP

VIEW

SECTION

PARTS

LIST

DVL-909

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

CENTER

PLATE

VNE2127

NSP

CORD

WITH

PLUG

DEO07VFO

RUBBER

MAT

VEB1114

evcce

THRUST HOLDER

VNL1663

DMYC

MYCB

ASSY

See

Contrast

table

(2)

CLAMPER

VNL1648

HOUSING

ASSY(13P)

See

Contrast

table

(2)

CLAMPER

SPRING

VBH1192

NSP

PCB-HOLDER

VNE2121

CLAMPER

HEAD

VNL1649

JCKB

ASSY

See

Contrast

table

(2)

CLAMPER

HOLDER

VNL1788

NSP

CENTER

ANGLE

VNE2126

DVDM

ASSY

VWS1328

CUSHION

VEC1982

HEAT

SINK

VNE2134

SCREW

BBZ30P080FMC

RADIATION

SEAT

VEB1282

SCREW

PMB30PO80FZK

oeoee

MSWB

ASSY

VWG1895

CORD

CLAMPER

RNH-184

NSP

POWER

HOLDER

VNE2123

CABLE

HOLDER

VEC1958

POWER

JOINT

VNK4148

NSP

CORNER

POST

DEC1212

POWER

BUTTON

VNK4159

SHIPPING

CAM

VNL1729

(2)

CONTRAST

TABLE

DVL-909/WY,

WY/RD,

RD/RA,

RD/RC,

RAM

and

are

constructed

the

same

except

for

the

following

Remarks

Symbol

and

Description

DMYC

ASSY

MYCB

ASSY

HOUSING

ASSY(13P)

JCKB

ASSY

VWV

1584

Not

used

Not

used

VWV1578

Not

used

VWV1596

VKP2154

VWV1579

Not

used

VWV1596

VKP2154

Vwv

1579

Not

used

VWV1596

VKP2154

Vwv1579

Not

used

VWV1596

VKP2154

VWV1579

DVL-909

2.5

BOTTOM

VIEW

SECTION

Refer

"2.6

MECHANISM

SECTION"

RAM

and

‘Except.

Types

:WY

and

WY/RD

Types

Only

(1)

BOTTOM

VIEW

SECTION

PARTS

LIST

DVL-909

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

NSP

CHASSIS

VNA1887

SHIPPING

SPRING

VBH1275

INSULATOR

ASSY

VXA2356

NSP

CAMHOLDERR

VNE2090

PCBHINGE

VEC1174

FLEXIBLE

CABLE(22P)

VDA1652

NSP

PCBSPACER

AEC1188

HOUSING

ASSY

(7P)

VKP2155

NSP

CIRCUITBOARDSPACER

VEC1957

HOUSING

ASSY

(4P)

VKP2153

POWER

SUPPLY

ASSY

VWR1287

REAR

PANEL

VNA1892

SHEET

VEC1874

REAR

PANEL

See

Contrast

table

(2)

TRAY

STOPPER

VNL1707

CORD

CLAMPER

RNH-184

REAR

COVER

See

Contrast

table

(2)

NSP

yo)

:STORPER

WNE

Sse

SCRBASSY

See

Contrast

table

SPACER

VEC1939

ee,

vontast

table

(2)

eocce

Ler

SHELL

CEE:

DECiIE4

32.

SCREW

BBZ30P080FMC

NSP

SPACERA

VEC1989

33.

SCREW

BBZ30P100FMC

CLDM

ASSY

See

Contrast

table

(2)

NSP

SPACERB

See

Contrast

table

(2)

ets

«RIVET

FEM

"003

HOUSING

ASSY(13P)

See

Contrast

table

(2)

BOUSING:ASO

Nah)

MiKFe151

FLEXIBLE

CABLE(6P)

See

Contrast

table

(2)

FLEXIBLE

CABLE(15P)

VDA1644

CONNECTOR

ASSY

See

Contrast

table

(2)

LABEL(CAUTION)

VRW1699

Nor

ie,

eae

HOLDER

WNAIGEG

LABEL(REAGION)

See

Contrast

table

(2)

NSP

MECHANISMASSY

vwT1149

S8.

Contrast

tab

le,(

NSP

CAMHOLDERL

VNE2089

SHIPPINGLEVER

VNL1728

(2)

CONTRAST

TABLE

DVL-909/WY,

WY/RD,

RD/RA,

RD/RC,

RAM

and

are

constructed

the

same

except

for

the

following

Remarks

Symbol

and

Description

CLDM

ASSY

SPACER

REAR

PANEL

REAR

COVER

SCRB

ASSY

VWS1332

VEC1979

VNA1920

VNA1925

VWV

1470

VWS1332

VEC1979

VNA1920

VNA1925

VWV1470

VWS1331

Not

used

VNA1908

VNA1895

Not

used

VWS1331

Not

used

VNA1908

VNA1895

Not

used

VWS1331

Not

used

VNA1908

VNA1893

Not

used

VWS1331

Not

used

VNA1908

VNA1894

Not

used

HOUSING

ASSY(13P)

FLEXIBLE

CABLE(6P)

CONNECTOR

ASSY

LABEL(REAGION)

VKP2162

VDA1635

PGO8KK-F10

VRW1700

VKP2162

VDA1635

PGO8KK-F10

VRW1704

Not

used

Not

used

Not

used

VRW1709

Not

used

Not

used

Not

used

Not

used

Not

used

Not

used

Not

used

Not

used

Not

used

Not

used

Not

used

VRW1703

DVL-909

2.6

MECHANISM

SECTION

"2.7

SERVO

MECHANISM

SECTION

(1/2)"

Refer

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