Pioneer DC-200Z User manual

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1

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e1rvice

PALET

ET

CIRCUIT

&

MECHANISM

DESCRIPTIONS

|

REPAIR

&

ADJUSTMENTS

[R=

eS

ARPEEO

oe

STEREO

CASSETTE

TAPE

DECK

AMPLIFIER

C-2002Z

DcC-2012

e

DC-201Z

differs

from

DC-200Z

in

style

design

(color).

e

Models

DC-200Z

and

DC-201Z

come

in

versions

distinguished

as

follows:

Applicable

model

Type

————__——

Power

requirement

Destination

DC-200Z

DC-2012

HE

AC220V

(240V)*

European

continent

AC240V

(220V)*

United

Kingdom

AC220V

(240V)*

West

Germany

AC120V

only

U.S.A.

AC120V

only

Canada

AC110V/120V/220V/240V

(switchable)

General

market

*Change

the

primary

wiring

of

the

power

transformer.

®

This

service

manual

is

applicable

to

the

HE

type.

For

servicing

of

the

HB,

KU

and

HEZ

types,

please

refer

to

pp.

57-66.

For

servicing

of

the

other

types,

please

refer

to

the

additional

service

manual.

@

Ce

manuel

d’instruction

se

refére

au

mode

de

réglage,

en

francais.

e

Este

manual

de

servicio

trata

del

método

de

ajuste

escrito

en

espaiiol.

PIONEER

ELECTRONIC

CORPORATION

3

4-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153,

Japan

PIONEER

ELECTRONICS

(USA)

INC.

P.O.

Box

1760,

Long

Beach,

California

80801

U.S.A.

TEL:

[800)

421-1404,

(213)

420-5914

PIONEER

ELECTRONIC

[EUROPE]

N.V.

Keetbergiaan

1,

2740

Beveren,

Beigium

TEL:

03/775-28-08

PIONEER

ELECTRONICS

AUSTRALIA

PTY.

LTD.

178-184

Boundary

Road,

Braeside,

Victoria

3195,

Austratia

TEL:

(O03)

580-9911

YH

©

MAR.

1984

Printed

in

Japan

|e]

ot

oleh

41a

leLs—lek

F4

CONTENTS

1.

FRONT

PANEL

FACILITIES.............

3

9

SPECIFICATIONS

.4

cs

.¢4004ceeaueue..

4

3.

“DISASSEMBLY

te

ies

oe

Bh

ea

Se

oS

5

4:

PARTS

COCATION:

o2

cnws-t

ype

de

baeas

7

5.

EXPLODEDVIEW

..........00

000

eee

8

6.

ELECTRICAL

PARTS

LIST...........005

15

7

"PACKING

>

os

malt

oh

bona

nates

Melted

eee

18

8.

P.C.

BOARDS

CONNECTION

DIAGRAM

....

19

9.

SCHEMATIC

DIAGRAM.............05

23

10.

BLOCK

DIAGRAM

...........000e

eae

27

11.

ADJUSTMENTS

............0000eeeee

29

REGLAGE

1.0...

ccc

ee

ee

35

PST

sey

a

bites

e

ek

dew

a

41

1D?

NE

DATS

cj:

35

ARS

hoe

eee

eeetariia

ae

47

13.

MECHANISM

DESCRIPTIONS............

48

14.

SUPPLEMENT

FORHBTYPE.........:..

57

15.

SUPPLEMENT

FOR

KU

TYPE............

58

16.

SUPPLEMENT

FORHEZTYPE...........

60

@

POWER

SWITCH

NOTE:

When

this

switch

is

pushed

to

ON

or

OFF,

the

power

meter

may

light.

This

is

not,

however,

a

failure

or

malfunction.

POWER

INDICATOR

HEADPHONES

JACK

BASS

CONTROL

TREBLE

CONTROL

BALANCE

CONTROL

©oeoe0o8

FUNCTION

SWITCHES

TAPE

(00)

:

Push

when

playing

back

tapes.

TUNER

(#)

—:

Push

when

listening

to

broadcast

on

the

tuner.

PHONO

(GG):

Push

when

playing

records

on

the

turntable.

©

VOLUME

CONTROL

©

EJECT

BUTTON

Push

this

button

to

open

the

cassette

door.

@

OPERATION

SWITCHES

@

(Rec)

:

Push

this

switch

to

start

recordina.

When

depressed

to

the

ON

position,

the

Rec

indi-

cator

lights.

The

switch

does

not

work

when

a

cassette.

is

not

loaded

or

when

the

erasure

prevention

tabs

of

a

loaded

cassette

have

been

broken

off.

<@<

(REW)

:

Push

this

switch

to

rewind

the

tape

quickly.

pm

(Play)

:

Push

this

switch

to

start

tape

playback.

PP

(FF)

:

Push

this

switch

to

sent

the

tape

forward

quickly.

®

(Stop)

:

Push

this

switch

to

stop

the

tape

running

and

to

release

the

function

switches.

ul

(Pause)

:

Push

this

switch

to

stop

the

tape

temporarily.

Release

it

to

resume

running.

The

tape

does

not

stop

during

fast

forward

or

rewind

operations

even

when

the

§9

(pause)

switch

is

pushed.

@

REC

INDICATOR

This

lights

during

the

recording

mode.

@

TAPE

COUNTER

@®

RESET

BUTTON

Push

this

button

to

reset

the

tape

counter

display

to

000.

FACILITIES

@

TAPE

SELECTOR

These

selectors

allow

the

tape’s

bias

and

equalization

characte-

ristics

to

be

selected

during

recording

and

the

equalization

cha-

racteristics

during

playback,

in

line

with

the

type

of

tape

being

used.

METAL

:

Push

when

using

the

METAL

tape.

CrO,

:

Push

when

using

the

CrO2

tape.

NORMAL

:

Push

when

using

the

NORMAL

tape.

@®

*DOLBY

NR

SWITCH

Push

this

switch

to

ON

when

recording

with

the

built-in

Dolby

noise

reduction

system

and

when

playing

back

tapes

which

have

been

recorded

using

the

system.

BAAR

AAA

ARABS

*Noise

Reduction

manufactured

under

license

from

Dolby

Labo-

ratories

Licensing

Corporation.

“Dolby”

and

the

double-D

symbol

ave

trademarks

of

Dolby

Laboratories

Licensing

Corporation.

aa

@

POWER

METER

2.

SPECIFICATIONS

DC-200Z/DC-201Z

AMPLIFIER

SECTION

Continuous

Average

Power

Output

is

40

watts*

per

channel,

min.,

at

8

ohms

from

40

Hertz

to

20,000

Hertz

with

no

more

than

0.3%

total

harmo-

nic

distortion.

*Mesasured

pursuant

to

the

federal

Trade

Commission's

Trade

Regulation

rule

on

Power

Output

Claims

for

Amplifier.

:

Continuous

Power

Output

40

to

20,000Hz..........

40W

+

40W

(T.H.D.

0.3%,

822)

1kHz

(DIN)

22...

ee

eee

50W

+

SOW

(T.H.D.

1%,

82)

Hum

and

Noise

(IHF,

short-circuited,

A

network)

PHONO

42

$55.5.9-4

203

©

ei

ee

ERS

EE

OA

72dB

Hum

and

Noise

(DIN

continuous

Power/50mV)

PHONG:

456s

aoe

PP

we

PE

SSE

68dB/60dB

Total

Harmonic

Distortion

(40Hz

to

20,000Hz,

8

ohms,

from

TUNER)

Continuous

rated

power

output

.......

No

more

than

0.3%

20

watts

per

channel

power

output

Bite

Se

ebb

ein

tae

ale

eS

ote

ete

Bae

No

more

than

0.2%

Tape

Deck

Section

Systane

ow

en

ee

a

ar

ee

eS

4

track,

2-channel

stereo

Heads

........

“Hard

Permalloy”

recording/piay

back

head

x

1

3

“Ferrite”

erasing

head

x

1

MOtOr

soe

Sb

ae

ee

oe

ates

OE

ye

DC

servo

motor

x

1

Wow

and

Flutter...

....20005

No

more

than

0.06%

(WRMS)

No

more

than

+0.18%

(DIN)

Fast

Winding

Time

....

-

Approximately

110

seconds

(C-60

tape)

Frequency

Response

-20dB

recording:

Normal

tape...

6.

es

35

to

13,000Hz

Chrome

tape

......

2-0

ee

ee es

35

to

14,000Hz

Metal

tape...

ee

ee

et

35

to

15,000Hz

Signal-to-Noise

Ratio

Dolby

NR

OFF...

1...

eee

ee

ees

More

than

57dB

Noise

Reduction

Effect

Dolby

NRON

........-0005

More

than

10dB

{at

5kHz)

Harmonic

Distortion.

........-05%

No

more

than

1.5%

(OdB)

Furnished

Parts

Operating

instructions

..

0...

ee

ebaoc

Af

Miscellaneous

Power

requirements

KU

and

KC

models...

2...

eee

ee

es

*

AC120V,

60Hz

HE

model...

0.

ee

ee

ee

ee

AC220V

,

50/60Hz

HB

and

HP

models

.......00.00

2-2

se

ee

AC240V,

50/60Hz

Sand

S/G

models

......

AC110V/120V/220V

/240V

,

50/60Hz

(switchable)

Power

Consumption

KU

model

.

00.

ee

ee

ee

105W

Girdle

soe

ve

sa

oA

artes

ete

tee

be

Fehon

tie

aS,

Sas

182W

HE,

HBand

HP

models

......--

+--+

eee

ere

eee

270W

Sand

S/G

models

.......

0.05

ete

ete

ee

ees

96W

Dimensions

.........-005

420

(W)

x

210

(H)

x

248

(D)mm

Weight

(without

package)...

6

6.

ee

ee

ee

ee

7.7kg

NOTE:

Specifications

and

design

subject

to

possible

modification

without

notice,

due

to

improvements.

Dc-2002;DC-20

12

DC-200Z;DC-201z

5

ag

|

/

3.

DISASSEMBLY

e

Bonnet

Case

e@

Sub-chassis

(Power

Assembly,

Power

Switch

e

Control

Assembly

e

Tape

Counter

Remove

screws

(A)

(top

side),

screw

(B)

(rear

Assembly}

Pull

off

the

knobs

(VOLUME,

BALANCE,

Remove

Sub-chassis.

Remove

the

counter

belt.

side)

and

screws

(C)

(left

and

right

side).

Disconnect

C1

(ceramic

capacitor):

Remove

TREBLE

and

BASS).

Remove

nuts

(G)

(con-

Remove

screws

(H).

©

Bottom

Plate

POWER

knob.

Remove

screws

(E)

(rear

side)

trol

shafts).

e

Tape

Transport

Unit

Remove

screws

(D)

(bottom

side).

and

screws

(F)

(upper

side).

Remove

Sub-chassis.

Remove

the

counter

belt

and

REC

joint

D.

Remove

screws

(I)

(front

side)

and

screws

(J)

(bottom

side).

Power

switch

assembly

(C)

POWER

knob

Control

assembly

Tape

transport

unit

Power

meter

assembly

Power

indicator

assembly

Headphone

jack

assembly

Bottom

plate

elont—leler

4)

a

lent—lak

P4

4.

PARTS

LOCATION

e

Parts

without

part

number

cannot

be

supplied.

e

The

{\

mark

found

on

some

component

parts

indicates

the

importance

of

the

safety

factor

of

the

part.

Therefore,

when

replacing,

be

sure

to

use

parts

of

identical

designation.

:

e

For

your

Parts

Stock

Control,

the

fast

moving

items

are

indicated

with

the

marks

kk

and

*.

wk

GENERALLY

MOVES

FASTER

THAN

*.

This

classification

shall

be

adjusted

by

each

distributor

because

it

depends

on

model

number,

temperature,

humidity,

etc.

Front

Panel

View

* LED

array

LN12256P1

Phone

jack

(PHONES)

RKN-091

*

LED

(POWER)

rs

ee

LN217RP

Knob

(BASS,

TREBLE,

BALANCE)

RAD-243

Knob

eget

(TAPE,

TUNER,

PHONO)

RAC-388

Knob

(VOLUME)

eS

©

us:

RAA-395

:

we

Front

cover

*kx

Door

assembly

RNL-835

RXX-451

(for

DC-200Z)

Knob

(DOLBY

NR)

RXX-455

(for

DC-2012Z)

a

RXX-453

Knob

(EJECT)

i:

:

Knob

RAC-387

(TAPE

SELECTOR)

Knob

(REC}

RAC-389

RAC-402

Knob

Front

panel

RNT-041

(for

DC-200Z)

AY,

FF,

REW

nese

ee

RNT-042

(for

DC-201Z)

Knob

(STOP)

Tape

counter

RAC-391

RAW-204

Knob

(PAUSE)

*

LED

(REC)

RAC-390

LN217RP

Rear

Panel

View

A

Terminal

Bonnet

case

(DC

OUT

TURNTABLE)

RNA-632 RKN-090

Terminal

(INPUT)

jopnine

RKB-022

(SPEAKERS)

RKC-067

A

Terminal

(DC

OUT

TUNER)

A

Strain

relief

REC-396

.

AaAc

power

cord

Top

View

RDG-027

Ak

Fuse

(T2.5A,

FU501,

FUG6G01)

REK-054

A\&&

Fuse

(T1.6A,

FU701)

REK-069

Deck

assembly

Lek

Fuse

———_—__————

rrr

(T1.25A,

FU801)

REK-070

A\*&

Push

switch

(POWER)

RSA-063

Power

assembly

Control

assembly

%*&*

Push

switch

assembly

B

Headphone

jack

assembly

RSG-157

Level

control

assembly

pc-2002Z;DC-2012

5.

EXPLODED

VIEW

Exterior

e

Parts

without

part

number

cannot

be

supplied.

e

The

/\

mark

found

on

some

component

parts

indicates

the

importance

of

the

safety

factor

of

the

part.

Therefore,

when

replacing,

be

sure

to

use

parts

of

identical

designation.

e

For

your

Parts

Stock

Control,

the

fast

moving

items

are

indicated

with

the

marks

kkk

and

*.

kk

GENERALLY

MOVES

FASTER

THAN

*.

This

classification

shall

be

adjusted

by

each

distributor

because

it

depends

on

model

number,

temperature,

humidity,

etc.

Parts

List

of

Exterior

Mark

No.

Part

No.

Description

en

me

A

36.

+=REC-396

Strain

relief

Mark

No.

Part

No.

Description

37.

REC-369

Fostarenibly.

15

BBZ30PO80F

ZK

Screw

3x

8

2.

ATZ40PO80FZK

Screw

4

x

8

REC-371

Cord

binder

3.

RNA-632

Bonnet

case

4,

BBZ30PO60F

MC

Screw

3

x

6

51.

Eject

plate

5.

RBM-003

Nylon

rivet

52.

Power

indicator

assembly

53.

Headphone

jack

assembly

6.

RAW-204

Tape

counter

54.

Jack

holder

7.

RNT-041

Front

panel

(for

DC-200Z)

55.

Power

meter

assembly

RNT-042

Front

panel

(for

DC-201Z)

8.

RNL-835

Front

cover

56.

REC

indicator

assembly

9.

RAD-243

Knob

57.

Counter

holder

(BALANCE,

BASS,

TREBLE)

58.

Mechanism

holder

L

kk

10.

RXX451

Door

assembly

(for

DC-200Z)

59.

Mechanism

holder

R

RXX455

Door

assembly

(for

DC-201Z)

60.

Control

assembly

11,

REC-355

Skid

61.

Level

control

assembly

12.

RAA-395

Knob

(VOLUME)

62.

Shield

plate

13.

RAC-386

Knob

(POWER)

63.

Power

switch

assembly

A\ek

14,

REK-070

Fuse

(T1.25A,

FU801)

64.

Switch

holder

15.

PMASOPO6GOFMC

Screw

3

x

6

65.

Connector

assembly

L\ne

16.

REK-054

Fuse

(T2.5A,

FU501,

FU601)

66.

Power

assembly

A\ek

17,

REK-069

Fuse

(T1.6A,

FU701)

67.

Sub-chassis

18.

CKDYF

473Z

50

Ceramic

capacitor

(C1)

68.

Rear

panel

19.

RNE-513

UL

cord

clamper

\

69.

Holder

20.

RNL-838

Cassette

plate

70.

:

Deck

assembly

71,

Chassis

21.

REE-081

Shining

paper

72.

Bottom

plate

22.

RBH-750

Eject

spring

73.

Refer

to

pp.

11-14

Tape

transport

unit

23.

RAC-387

Knob

(EJECT)

24.

RAC402

Knob

(REC)

25.

RAC-390

Knob

(PLAY,

FF,

REW,

PAUSE)

26.

RAC-391

Knob

(STOP)

wk

27.

REB-512

Counter

belt

28.

ATZ40P080FMC

Screw

4

x

8

A

*

29.

RTT-367

Power

transformer

(220/240V)

30.

RAC-388

Knob

:

(TAPE,

TUNER,

PHONO)

31.

RBA-090

Screw

with

bar

32.

RBH-934

REC

joint

D

33.

RAC-389

Knob

(TAPE

SELECTOR)

34.

RXX453

Knob

(DOLBY

NR)

A

35.

RDG-027

AC

power

cord

Exterior

|

Tape

Transport

Unit

DC

-2002,0c-29

iP4

wl

onto]

eb

4) =)

ert—len

b.4

NOTES:

e

Parts

without

part

number

cannot

be

supplied,

e

The

A\

mark

found

on

some

component

parts

indicates

the

importance

of

the

safety

factor

of

the

part.

Therefore,

when

replacing,

be

sure

to

use

parts

of

identical

designation.

e

For

your

Parts

Stock

Control,

the

fast

moving

items

are

indicated

with

the

marks

xx

and

x.

wx

GENERALLY

MOVES

FASTER

THAN

x.

This

classification

shall

be

adjusted

by

each

distributor

because

it

depends

on

model

number,

temperature,

humidity,

etc.

Parts

List

of

Tape

Transport

Unit

Mark’

No.

Part

Na;

Description

=

41,

RBK-166

Half

set

spring

Mark

No.

Part

No.

Description

42.

RNL-322

Cam

gear

1.

VCZ26PO90F

MC

Screw

2.6

x

9

43.

RBE-021

Washer

2.

RNK-995

Cylinder

44.

NK90FCr

Nut

3.

REB-447

O-ring

45.

RBF-030

Oil

stopper

4.

RNL-329

Piston

5.

RNL-291

Eject

lever

46,

RBH-890

Pinch

pressure

spring

kk

47.

=

=RXB-495

Pinch

arm

assembly

6.

YE25FUC

Washer

E-type

48.

YE20FUC

Washer

E-type

7.

RBH-871

Pocket

return

spring

*k

49.

RSN-034

Lever

switch

(S1)

8.

VCZ26PO60FMC

Screw

2.6

x

6

50.

RNL-334

Ratcher

holder

9.

PSZ20PO60FMC

Screw

2

x

6

10.

WA21D040D25

Washer

51.

RBH-888

Ratcher

spring

§2.

RBH-870

Ratchet

pin

kk

11.

RXB-377

Supply

reel

base

assembly

53.

RXB-577

Drive

arm

full

assembly

12.

RBE-057

Washer

54.

RXB-976

Drive

pulley

assembly

**k

13.

RXB-360

TU

reel

base

assembly

__

55.

YE1SFUC

Washer

E-type

14.

RBH-885

Detector

spring

15.

RBF-071

Washer

:

ak

56,

REB-455

Drive

belt

B

57.

RBH-876

Gear

lever

spring

A

16.

RNL-318

Detector

disk

58.

RNL-297

Gear

lever

A

17.

RED-194

Detector

felt

59.

RBH-877

Gear

lever

spring

B

18.

RNK-998

Idler

gear

60.

RNL-282

Gear

lever

B

19.

RNL-298

Action

lever

20.

RBH-873

Idler

pressure

spring

61.

RNL-296

Gear

lever

C

,

62.

RXB-576

Flywheel

assembly

21.

RBH-875

Action

lever

spring

wk

63.

REB-453

Capstan

belt

22.

RXB-579

idler

arm

full

assembly

wk

64.

REB-454

Drive

belt

A

wk

23.

RNL-337

TU

idler

65.

RNL-288

Cam

gear

24.

WA17D040D025

Washer

25.

RBH-874

HB

return

spring

66.

RBH-879

Trigger

spring

67.

RNL-280

Brake

plate

26.

RNL-050

Sub-head

base

68.

RBH-884

Action

plate

spring

*

27.

RPB-085

Erase

head

69.

REB-466

Brake

shoe

28.

PMZ20P130FMC

Screw

2x

13

70.

RNL811

FF

action

plate

29.

iMZ20Y120FMC

Screw

2

x

12

30.

PMZ20P120FMC

Screw

2

x

12

71.

RBH-916

Action

plate

spring

L

72.

RNL-810

REW

action

plate

wk

31.

RPB-118

REC/PB

head

73.

YS20FBT

Washer

C-type

32.

RBH-723

Head

adjust

spring

74,

RNL-275

Link

33.

RBH-782

HB

drive

spring

75.

RNL-274

Detector

lever

34.

RNL-057

Pocket

spring

L

35.

RNL439

Pocket

L

76.

RBH-886

Link

return

spring

77.

RNL-289

Stop

lever

36.

BBZ26PO80FZK

Screw

2.6x8

78.

RXB-670

Metal

holder

A

assembly

37.

RNL-440

Pocket

R

79.

RNL812

Joint

L

38.

RNL-058

Pocket

spring

R

80.

RNL-276

doint

R

39.

RNL-284

REC

detector

arm

40.

RBH-883

Detector

arm

spring

13

DC-2002;DC-2012

Mark

No.

Part

No.

Description

Mark

No.

Part

No.

Description

81.

RNL-831

Cam

gear

R

111.

Side

plate

L

assembly

B

82.

RNL-295

Pause

lever

112.

Idler

arm

assembly

83.

RBH-880

Pause

lever

spring

113.

Head

base

84.

RNL-281

Gear

lever

R

114.

Connector

assembly

6-P

85.

RBH-881

Trigger

spring

R

115.

Connector

assembly

2-P

86.

RNL-486

REC

connection

arm

116.

Pocket

frame

B

87.

RBH-889

Button

return

spring

117.

Chassis

assembly

88.

RBH-909

Pause

button

spring

118.

Connector

socket

9-P

89.

RNL-487

REC

button

119.

Flywheel

receptacle

90.

RNL-287

Function

button

120,

Thrust

receptacle

91.

RNL-279

Pause

button

121.

REC

action

plate

kk

92.

RXM-088

Motor

with

pulley

122.

REC

action

lever

xk

93.

RSN-025

Spring

switch

(S3)

123.

Plate

94.

RNE-605

UL

cord

clamper

D

124.

Side

plate

R

95.

PMA26PO040FMC

Screw

2.6

x

4

y

|

-

eee

96.

RBH-882

REC

return

spring

97.

PMZ20PO80FMC

Screw

2x

8

*k

98.

RSN-033

Lever

switch

(S2)

99.

RLB-469

Collar

100.

RNL-303

Lock

plate

101.

RBH-922

Lock

plate

spring

REC-371

Cord

binder

14