Pinnacle Climate Technologies PROTEMP PT-40-GFA Training manual

MODEL NUMBERS:

PT-40-GFA / PT-60V-GFA-A / PT-125V-GFA-A / PT-150V-GFA-A

CONSUMER: READ AND SAVE THESE INSTRUCTIONS

GENERAL HAZARD WARNING:

FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS

PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS

BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION,

BURN. ASPHYXIATION, CARBON MONOXIDE POISONING AND / OR ELECTRIC SHOCK.

ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR

SERVICE THIS HEATER. IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN IN-

STRUCTIONS MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.

FIRE, BURN, INHALATION, AND EXPLOSION

HAZARD. KEEP SOLID COMBUSTIBLES,

SUCH AS BUILDING MATERIALS, PAPER OR

CARDBOARD, A SAFE DISTANCE AWAY FROM

THE HEATER AS RECOMMENDED BY THESE INSTRUCTIONS. NEVER

USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE

OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE,

SOLVENTS, PAINT THINNERS, DUST PARTICLES OR UNKNOWN CHEMI-

CALS.

Factory ID: 001

DANGER

WARNING

1 Industrial Blvd #101, Sauk Rapids, MN 56379 USA • Toll Free (800) 641-6996

Fax: 320-251-2922 • Web: www.protemp.us • Email: [email protected]

User’s Manual &

Operating Instructions

PROPANE FORCED AIR HEATER

Locating Your Serial Number:

Your serial number can be found on a white label on the right side cover of your heater. It will begin

with the letter “G” followed by 9 digits. For Example: G123456789. Have your Serial Number ready

before calling customer service at 800-641-6996.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Safety Information.........................................2-4

Unpacking.......................................................4

Speciﬁcations..................................................5

Features..

.......................................................

What’s in the Box.............................................5

Operation......................................................6-8

Ventilation....................................................

..8

Storage/Maintenance.....................................8-9

Wiring Diagrams...............................................9

Troubleshooting Guide....................................10

Exploded View

..........................................

...

.11

Parts List......................................................11

Limited Warranty............................................12

TABLE OF CONTENTS

SAFETY INFORMATION

Carbon Monoxide Hazard This heater produces carbon monoxide, which

has no odor. Burning the heater in an enclosed space can kill you. Never

use the heater in enclosed spaces such as a tent, a camper, any vehicle

or recreational vehicle (RV), enclosed shelter, or any other enclosed areas.

DANGER

This is an unvented portable heater. It uses air (oxygen) from the area in

which it is used. Adequate combustion and ventilation air must be pro-

vided. Refer to VENTILATION on Page 8.

Not for use in residential living areas or in non-adequately ventilated

enclosed spaces. Never bring or store a propane cylinder indoors.

If the information in this manual is not followed exactly, a ﬁre or explo-

sion may result causing property damage, personal injury or loss of life.

DO NOT OPERATE THIS HEATER UNTIL YOU HAVE READ AND

THOROUGHLY UNDERSTAND THESE SAFETY AND OPERATING

INSTRUCTIONS.

Failure to comply with the precautions and instructions provided with this heater can result in death,

serious bodily injury, property loss or damage from the hazards of ﬁre, explosions, burns, asphyxiation

or carbon monoxide poisoning. Only persons who can read and understand these instructions should

use or service this heater.

DANGER

WARNING

NOT FOR HOME OR RECREATIONAL VEHICLE USE.

WARNING

This heater is designed and approved for use as a construction heater in accordance with Standard

ANSI Z83.7-2011/CSA 2.14-2011. CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU

HAVE ANY QUESTIONS ABOUT APPLICATIONS. Other standards govern the use of fuel gasses and

heating products for speciﬁc uses. Your local authority can advise you about these.

This product contains chemicals, including lead, which are known to the

State of California to cause cancer and birth defects or other reproductive

harm. For more information go to www.P65Warnings.ca.gov.

WARNING

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

The products described in this manual are pro-

pane direct-ﬁred, forced air heaters. Propane

forced air heaters are primarily intended for use

for temporary heating of buildings under construc-

tion, alteration or repair. Direct-ﬁred means that

all of the combustion products of the heater enter

the heated space. This appliance is rated at 98%

combustion efﬁciency, but does produce small

amounts of carbon monoxide.

Carbon monoxide is toxic. Humans can tolerate

only small amounts of carbon monoxide and so

precautions should be taken to provide proper

ventilation. Failure to provide proper ventilation in

accordance with the instructions in this manual

can result in death.

People with breathing problems should consult

a physician before using this heater. Early signs

of carbon monoxide poisoning resemble the ﬂu.

Symptoms of improper ventilation / carbon mon-

oxide poisoning are:

Headache • Dizziness • Nausea • Dry Mouth Sore

Throat • Burning of Nose and Eyes

If you experience any of these symptoms:

GET FRESH AIR AT ONCE! Have your heater

serviced and check for proper ventilation. Some

people are more affected by carbon monoxide

than others. These include: pregnant women,

those with heart or lung problems, anemia or

those under the inﬂuence of alcohol or at high

altitudes.

FOR OUTDOOR USE. INDOOR USE PERMITTED

ONLY FOR: The temporary heating of adequately

ventilated buildings or structures under construc-

tion, alteration or repair! Provide at least a three

square foot (2,800 sq. cm) opening of outside air

for every 100,000 Btu / Hr (29 kW) heater rating.

Refer to “Ventilation” on page 8 for further instruc-

tions.

WHAT TO DO IF THE SMELL OF GAS IS PRESENT:

–DO NOT attempt to light the heater.

–Extinguish any open ﬂame.

–Shut off gas to heater.

–If odor continues, contact your local gas supplier

or ﬁre department.

–DO NOT touch or use any electric switch or any

electric device that can cause a spark.

–Immediately call your gas supplier from a

neighbors phone. Follow the gas suppliers

instructions.

–If you can not reach your gas supplier, call the ﬁre

department.

–Service must be done by a qualiﬁed service

agency.

NEVER store or use gasoline or other ﬂammable vapors

and liquids in the vicinity of this heater.

NEVER store a propane (LP) cylinder not connected to

this heater in the vicinity of this heater.

NEVER connect heater to an unregulated gas supply.

NEVER obstruct the ﬂow of combustion and ventila-

tion air. (The front and rear of heater).

NEVER use duct work in front or rear of heater.

NEVER modify this heater or operate a heater that has

been modiﬁed.

NEVER service, move or handle heater while still hot

or operating

Keep all combustible materials away from this heater.

Minimum Clearance From Combustibles

Sides Top Front Rear

24 in. 36 in. 72 in. 24 in.

61 cm 92 cm 183 cm 61 cm

ALWAYS use the electrical power (voltage and frequen-

cy) speciﬁed on the model plate of the heater.

ALWAYS use only 14 AWG or better extension cord.

ALWAYS unplug the heater when not in use.

RISK OF INDOOR

AIR POLLUTION!

WARNING

CARBON MONOXIDE

POISONING MAY

LEAD TO DEATH!

DANGER

SAFETY INFORMATION (CONT.)

PROPANE IS AN

EXPLOSIVE GAS.

DANGER

RISK OF BURNS,

FIRE AND EXPLO-

SION!

WARNING

CAUTION!

HOT WHILE IN

OPERATION. DO NOT

TOUCH. KEEP CHILDREN, ANIMALS, CLOTHING

AND COMBUSTIBLES AWAY FROM HEATER.

WARNING

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

ALWAYS install the heater so that it is not directly

exposed to water spray, rain, dripping water, or wind.

– Use heater in accordance with all local codes. In

the absence of local codes, refer to The National

Fuel Code, ANSI A223.1/NFPA 54.

–This heater is shipped from the factory for use with

propane (LP) gas only. Do not convert to any other

gas. Installation must conform to local codes, or

in their absence, with the standard for the Storage

and Handling of Liquefied Petroleum Gases

ANSI/NFPA 58 and the Natural Gas and Propane

Installation Code CSA B149.1.

– Gas supply connections should be checked by

using a 50/50 soap and water solution. Never use a

ﬂame to check for gas leaks.

– Locate LP cylinder at least 6 ft. (183 cm) (10

ft./305 cm in Canada) from the heater, and do not

direct heater discharge towards the LP cylinder

unless it is at least 20 feet (610 cm) from the

heater.

– Use only the regulator and hose assembly provided

with this heater. Inspect the regulator/hose

assembly prior to each use of the heater. If there

is excessive abrasion or wear, or if the hose is cut,

replace it with the proper assembly shown in the

parts list, prior to using the heater.

Manifold, Minimum, and Maximum Inlet Pressure

40-GFA 60V-GFA

125V-GFA 150V-GFA

Man. 11" (279

mm) W.C. 11" (279

mm) W.C. 8.3" (211

mm) W.C. 8" (203

mm) W.C.

Min. 5 PSI (34.5 kPa)

Max. Bottle Pressure

For use with propane

(LP) gas only.

WARNING

Electrical Ground-

ing Instructions: This

appliance is equipped

with a three-prong (grounding) plug for your

protection against shock hazard and should be

plugged directly into a properly grounded three-

prong receptacle.

WARNING

RISK OF ELECTRIC

SHOCK!

WARNING

SAFETY INFORMATION (CONT.)

The hose assembly

shall be protected

from trafc, building

material and contact with hot surfaces both dur-

ing use and while in storage.

WARNING

RISK OF FIRE! DO NOT POSITION HEATER IN A DOWNWARD ANGLE.

ALWAYS LOCATE HEATER ON A STABLE AND LEVEL SURFACE (SEE

FIGURE 1)!

Figure 1

WARNING

UNPACKING

1. Remove all packing items applied to heater for

shipment. Keep plastic cover caps attached to inlet

connector and hose / regulator assembly for storage.

2. Remove all items from carton

3. Check all items for shipping damage. If the heater

is damaged, promptly inform dealer where you

purchased the heater.

The Propane (LP)

gas pressure regula-

tor and hose as-

sembly supplied with the heater must be used

without alteration.

CAUTION

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

SPECIFICATIONS

Model # 40-GFA

60V-GFA

125V-GFA 150V-GFA

BTU 40,000 40 / 50 / 60,000 95 / 110 / 125,000 120 / 135 /

150,000

Fuel Consumption - Lb./hr (kg/hr) 1.9

(0.9)

1.9 / 2.3 / 2.8

(0.9 / 1.04 / 1.27)

4.4 / 5.1 / 5.8

(2.00 / 2.31 / 2.63)

5.5 / 6.2 / 6.9

(2.50 / 2.81 / 3.13)

Maximum Operating Hours 11 10.5 22 18

Required Cylinder - Lb. (kg) 20 (9) 20 (9) 100 (45) 100 (45)

Fuel Type Propane Propane Propane Propane

Heating Area - Ft.2(m2) 1000 (93) 1500 (139) 3125 (290) 3800 (353)

Air Flow (CFM) 300 300 400 400

Max Outlet Temp - ºF (ºC) 477 (247) 491 (255) 500 (260) 622 (328)

Volts: AC/Hz 120V / 60Hz 120V / 60Hz 120V / 60Hz 120V / 60Hz

Amps 0.6 A 0.6 A 1.02 A 1.02 A

Speciﬁcations subject to change without notice.

Handle

Base

Height Controller Gas Valve Knob

Outer Shell

Inner Shell

Guard

Power Cord

FEATURES

WHAT’S IN THE BOX

Hose & Regulator Assembly (1) Heater (1)

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

OPERATION

Propane Supply / Information:

Propane (LP)

This heater is not supplied with a propane cylinder.

Use only an approved propane cylinder.

LP Characteristics

– Flammable, explosive under pressure, heavier

than air and pools in low areas.

– In its natural state, propane has no odor, but

for your safety an odor that smells like rotten

cabbage has been added.

– Contact of propane (LP) gas with the skin can

cause freeze burns.

– Heater is manufactured for use with propane

gas only. DO NOT attempt to convert to any

other gas. Such modiﬁcations are dangerous

and will void the warranty.

– When heater is not in use, LP Cylinder must be

turned OFF.

– Be sure that the LP Cylinder is located on a

level and stable surface.

– DO NOT use this heater in a basement or below

ground level. Propane is heavier than air and

will always seek the lowest level. If you suspect

a leak, shut off the valve at the LP Cylinder

immediately.

The Propane (LP) cylinder must also be equipped

with the following:

– A collar to protect the gas valve.

– A shut-off valve terminating a LP cylinder valve

outlet as speciﬁed in the American National

Standard for Compressed Gas Cylinder Valve

Outlets and Inlets Connections.

– A safety relief valve having direct

communications with the vapor space of the LP

cylinder.

– The heater must operate on vapor withdrawal

from the operating cylinder.

The amount of Propane (LP) used with this heater

varies. Both factors are:

– The amount of gas in the cylinder of LP.

– The temperature of the LP tank and its

surroundings.

– Always keep LP cylinder fastened and upright.

– Avoid tipping the LP cylinder on its side when

connected to a regulator, since this may cause

damage to diaphragm in the regulator.

– Handle valves with care.

– Never connect an unregulated LP cylinder to a

construction heater.

– DO NOT subject LP cylinder to excessive heat.

– Tightly close the gas shutoff valve on the LP

cylinder after each use.

Minimum Number of LP Cylinders

Average

Temp

(ºF / ºC)

40-GFA

100 lb.

(45 kg)

cylinder

60V-GFA

100 lb.

(45 kg)

cylinder

125V-GFA

100 lb.

(45 kg)

cylinder

150V-GFA

100 lb.

(45 kg)

cylinder

32º / 0º 1 1 2 2

20º / -7º 1 1 2 2

10º / -12º 1 1 3 3

0º / -18º 1 1 3 3

-10º / -23º 2 2

Use Larger

Tank

Use Larger

Tank

-20º / -29º 2 2

Use Larger

Tank

Use Larger

Tank

The table above shows the minimum number of 100 lb.

(45 kg) LP cylinders required in cold weather. Your local LP

dealer will help you select the proper LP supply system.

Propane is safe to

use when properly

handled. Careless

handling of the LP cylinder could result in a re

and or an explosion.

CAUTION

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

OPERATION (CONT.)

– All ﬁttings must be protected when

disconnected from the LP cylinder.

– Never store an LP cylinder inside a building or

in the vicinity of an gas burning appliances.

Pre-Lighting Instructions:

Connecting the LP Cylinder

ALL NEW LP CYLINDERS MUST BE PURGED

BEFORE THE FIRST FILLING.

– Turn heater gas valve knob and LP cylinder valve to

OFF position.

– LP cylinder valve equipped with old style ﬁtting

has LEFT HANDED THREADS. Turn ﬁtting

CLOCKWISE to loosen. Protect this ﬁtting when

disconnected from LP cylinder.

– Have your LP cylinder ﬁlled by your local propane

gas supplier.

– Some LP cylinders have a bleed-OFF valve. This

valve should be inspected for leaks after each

ﬁlling of the LP cylinder. Turn the valve clockwise

to close.

– Fasten full propane tank and connect proper

ﬁtting to LP cylinder valve by turning COUNTER-

CLOCKWISE (See Figure 2 & 3).

– With heater gas valve knob still in OFF position

turn ON the LP cylinder valve and check for leaks

with soap solution.

Checking For Leaks

– To check for leaks, make up a 50/50 solution of

dish soap and water. Apply this solution to all gas

connections. If bubbles appear, there is a leak. If

a leak is found, turn off the gas supply, and re-

connect the leaking connection. If the leak persists

after several tries, contact Pinnacle Customer

Service at 800-641-6996.

– The installation of this heater must meet all local

codes and/or gas utility requirements. In the

absence of local codes, the National Fuel Code

ANSI Z223.1/NFPA 54 should be followed.

– The minimum clearances to any combustible

construction materials must be maintained at all

times (See Page 3).

– Inspect the heater before each use, and at least

annually by a qualiﬁed service person.

Supply Valve

Regulator

Hose

Propane Tank

Figure 2 Figure 3

Hose

Inlet

Connector

Purging and lling of

the LP cylinders must

be performed by per-

sonnel who have been

thoroughly trained in accepted LP gas industry

procedures. Failure to follow these instructions

may result in explosion, re, severe personal

injury or death.

WARNING

The disconnected

tank must never be

stored in a building,

garage or any other enclosed area.

CAUTION

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

OPERATION (CONT.)

Lighting Instructions:

Starting the Heater (Ignition)

1. Connect the heater to a three prong (grounded)

power source. You must use a three prong (grounded)

extension cord that is at least 6 feet long is a minimum

of 14 AWG rating.

2. Connect heater to a proper LP cylinder.

3. Turn gas control knob CLOCKWISE to off position.

4. Wait ﬁve (5) minutes for any gas to clear. Smell for

gas, if you do not smell gas, go to step 5.

5. Turn gas supply ON by turning the LP cylinder valve

COUNTERCLOCKWISE to OPEN.

6. Push in and turn gas control knob

COUNTERCLOCKWISE to 1 position. This will light

the burner. If needed, keep pressing control knob

until the burner lights, and keep pressing and turning

from “O” (OFF) to 1 on Piezo electric spark models

(40-GFA) (See Figure 4).

7. Keep the gas control knob depressed for at least 30

seconds after lighting the burner. After 30 seconds,

release the control knob.

8. If the burner doesn’t stay lit, repeat lighting procedures.

9. When burner stays lit, turn gas control knob

COUNTERCLOCKWISE to desired setting (all models

except 40-GFA).

Shutdown Instructions

To Shut Off the Heater:

1. Turn gas control knob CLOCKWISE to

“O” (OFF) position (See Figure 4).

2. Turn gas supply OFF by turning the LP cylinder valve

CLOCKWISE to close.

3. Disconnect the power cord.

Test Firing the Heater

Test fire your construction heater following the lighting

instructions applicable to the gas control system

employed.

Leak test all gas connections with 50/50 soap and water

solution prior to start-up. Soap bubbles indicate a gas

leak. DO NOT use a match or flame to test for gas leaks.

NOTE: Heater surface temperature must be cold before

initiating service, cleaning or storage.

40-GFA

Valve Knob

60V-GFA / 125V-GFA /

150V-GFA Valve Knob

OFF OFF

Ignition Ignition

Figure 4

VENTILATION

–Risk of indoor air pollution and Carbon

Monoxide Poisoning. Use heater only in well

ventilated areas.

–Refer to Safety Information on pages 2-3 for

information about Carbon Monoxide Poisoning.

–ALWAYS provide a fresh air opening in the

heated space of at least three square feet

(2,800 sq. cm) for each 100,000 BTU / Hr

(29 kW). of heater output. Provide a larger

opening if more heaters are being used.

Minimum Ventilation Opening Needed

40-GFA 60V-GFA

125V-GFA 150V-GFA

1.2 ft.21.8 ft.23.8 ft.24.5 ft.2

1110 cm21670 cm23530 cm24180 cm2

CARBON MONOX-

IDE POISONING

MAY LEAD TO

DEATH!

Not for use in

residential living

areas or in non-

adequately ventilated enclosed spaces.

DANGER

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

STORAGE / MAINTENANCE

Always disconnect the heater from the LP cylinder

before putting the heater into storage. If for any

reason the heater is to be stored indoors, the tank

MUST be disconnected from the LP cylinder, and

the cylinder stored outdoors in a well-ventilated

area, out of the reach of children, and in accor-

dance with the Standard for Storage and Handling

of Petroleum Gases, ANSI/NFPA 58 - latest edi-

tion and Natural Gas and Propane Installation

Code, CSA B149.1. The plastic valve plug or

valve cover supplied with the cylinder must be

re-installed on the valve to protect the ﬁtting from

damage.

NOTE: Installation and repair of this heater

should be done by a qualiﬁed service person.

ALWAYS be sure to follow proper maintenance

procedures. This should include cleaning the in-

side of the heater once a month and checking the

spark gap at least once a heating season. Re-gap

the terminals to 0.160” (4mm)

Never store an LP

cylinder inside of a

building or near any

other gas or oil burning appliances.

DANGER

WIRING DIAGRAMS

40-GFA

60V-GFA / 125V-GFA / 150V-GFA

Figure 6

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Problem Possible Cause(s) Solution

Fan does not turn when

electricity is connected.

1. No electric power to heater.

2. Blades of fan in contact with

heater housing.

3. Fan blades bent.

4. Fan motor defective.

1. Check current at outlet. If voltage

is correct, inspect extension and

power cords for cuts, frays or

breaks

2. Check housing for damage. Be

sure there are no dents in the

housing obstructing the fan.

3. Straighten all fan blades.

4. Replace motor assembly.

Heater will not ﬁre (ignite).

1. No spark at module.

2. Incorrect spark gap.

3. Corroded electrode.

1. Inspect module wire. Re-attach

or tighten if loose. Inspect spark

module and replace if necessary.

Inspect all other electrical

components.

2. Set plug gap to 0.16” (4 mm).

3. Replace spark plug

(multi-bracket assembly).

Heater stops running

by itself.

1. Temperature inside heater is too

high, causing thermal switch to

shut down operation.

2. Damaged control valve.

3. Dust or debris accumulated

in heater.

1. If the heater input or output is

restricted, the inside temperature

can become too hot. Keep the

areas in front and behind heater

clear of obstructions.

2. Replace control valve.

3. Clean inside of heater.

TROUBLESHOOTING GUIDE

This manual suits for next models

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