Pilz PSEN cs6.2p User manual

PSENcs6.2p

OperatingManual1003430EN01

PSENsensortechnology

Preface

Thisdocumentistheoriginaldocument.

AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade

forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe

gratefullyreceived.

Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,

SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks

ofPilzGmbH&Co.KGinsomecountries.

SDmeansSecureDigital

Content

OperatingManualPSENcs6.2p

1003430EN01 3

Introduction 5

Validityofdocumentation 5

Usingthedocumentation 5

Definitionofsymbols 5

Safety 6

Intendeduse 6

Safetyregulations 7

Safetyassessment 7

Useofqualifiedpersonnel 7

Warrantyandliability 7

Disposal 7

Foryoursafety 8

Unitfeatures 8

Functiondescription 8

Blockdiagram 9

Operatingdistances 10

Lateraloffsetwhenaligningtothetriangleorsquaremarking 11

Verticaloffsetwhenaligningtothetriangleorsquaremarking 12

Lateralandverticaloffsetwhenaligningtothesemicirclemarking 13

Wiring 14

Pinassignment,connectorandcable 14

Connectiontoevaluationdevices 15

Teachingintheactuator 18

Installation 19

Adjustment 21

Operation 21

Normalmode 22

Errordisplay 22

Dimensionsinmm 23

Technicaldetails 24

Safetycharacteristicdata 27

Supplementarydata 28

Radioapproval 28

Orderreference 28

System 28

Content

OperatingManualPSENcs6.2p

1003430EN01 4

Accessories 28

ECdeclarationofconformity 28

PSENcs6.2p

OperatingManualPSENcs6.2p

1003430EN01 5

Introduction

Validityofdocumentation

ThisdocumentationisvalidfortheproductPSENcs6.2p.Itisvaliduntilnewdocumentation

ispublished.

Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand

providesguidelinesonhowtoconnecttheproduct.

Usingthedocumentation

Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou

havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref

erence.

Definitionofsymbols

Informationthatisparticularlyimportantisidentifiedasfollows:

DANGER!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes

animmediatethreatofseriousinjuryanddeathandindicatespreventive

measuresthatcanbetaken.

WARNING!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould

leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan

betaken.

CAUTION!

Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus

materialdamage,andalsoprovidesinformationonpreventivemeasures

thatcanbetaken.

NOTICE

Thisdescribesasituationinwhichtheproductordevicescouldbedam

agedandalsoprovidesinformationonpreventivemeasuresthatcanbe

taken.Italsohighlightsareaswithinthetextthatareofparticularimport

ance.

PSENcs6.2p

OperatingManualPSENcs6.2p

1003430EN01 6

INFORMATION

Thisgivesadviceonapplicationsandprovidesinformationonspecialfea

tures.

Safety

Intendeduse

Thesafetyfunctionsofthesafetyswitchare:

}safedetectionofthepresenceoftheactuator

}2safetyinputsforseriesconnectionofmultiplesafetysensors

}2safetyoutputs,eachofwhichsupplyahighsignalwhenthecorrespondinginputis

highandtheactuatorisintheswitch'sresponserange.

Thesafetyswitchmeetstherequirementsinaccordancewith:

}EN6094753withtheactuatorPSENcs6.1:PDDB

}EN62061:SILCL3

}ENISO138491:PLeCat.4

}ENISO14119

ThesafetyswitchmayonlybeusedwiththecorrespondingactuatorPSENcs6.1.

ThesafetylevelPLe(Cat.4)/SILCL3isonlyachievedif

}thesafetyoutputsuse2channelprocessing.

Thefollowingisdeemedimproperuseinparticular:

}Anycomponent,technicalorelectricalmodificationtotheproduct

}Useoftheproductoutsidetheareasdescribedinthismanual

}Useoftheproductoutsidethetechnicaldetails(seechapterentitled"TechnicalDe

tails").

NOTICE

EMCcompliantelectricalinstallation

Theproductisdesignedforuseinanindustrialenvironment.Theproduct

maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother

environments,measuresshouldbetakentocomplywiththeapplicable

standardsanddirectivesfortherespectiveinstallationsitewithregardtoin

terference.

PSENcs6.2p

OperatingManualPSENcs6.2p

1003430EN01 7

Safetyregulations

Safetyassessment

Beforeusingaunititisnecessarytoperformasafetyassessmentinaccordancewiththe

MachineryDirective.

Functionalsafetyisguaranteedfortheproductasasinglecomponent.However,thisdoes

notguaranteethefunctionalsafetyoftheoverallplant/machine.Inordertoachievethere

quiredsafetylevelfortheoverallplant/machine,definethesafetyrequirementsforthe

plant/machineandthendefinehowthesemustbeimplementedfromatechnicalandorgan

isationalstandpoint.

Useofqualifiedpersonnel

Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,

maintainedanddecommissionedbycompetentpersons.

Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro

fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe

workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral

standardsandguidelinesforsafetytechnology.

Itisthecompany’sresponsibilityonlytoemploypersonnelwho:

}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven

tion

}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"

}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe

specificapplication.

Warrantyandliability

Allclaimstowarrantyandliabilitywillberenderedinvalidif

}Theproductwasusedcontrarytothepurposeforwhichitisintended

}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual

}Operatingpersonnelarenotsuitablyqualified

}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB

boards,solderingworketc.).

Disposal

}Insafetyrelatedapplications,pleasecomplywiththemissiontimeTMinthesafetyre

latedcharacteristicdata.

}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof

electronicdevices(e.g.ElectricalandElectronicEquipmentAct).

PSENcs6.2p

OperatingManualPSENcs6.2p

1003430EN01 8

Foryoursafety

DANGER!

Risktolifeduetomanipulation/defeatofthesafeguard

Ifreplacementactuatorsareobtained,thesemustbeinstalledasdescribed

inthechapterentitledInstallation[ 19].

Ifreplacementactuatorsareusedmanipulativelyorthefunctionofthesafe

guardisdefeated,thereisarisktolifewhenoperatingtheplantormachine!

Thismustbeconsideredintheoperator'shazardassessmentandtheoper

atormustdefineappropriatemeasurestoexcludemanipulation.

}Donotremovetheprotectivecapuntilyouarejustabouttoconnecttheunit.Thiswill

preventpotentialcontamination.

Unitfeatures

}Transpondertechnologyforpresencedetection(safetyfunction)

}Coding:uniquelycoded(measuretominimisedefeatpossibilitiesinaccordancewith

ISO14119)

}Dualchanneloperation

}2safetyinputsforseriesconnectionofmultiplesafetyswitches

}2safetyoutputs

}1signaloutput

}LEDdisplayfor:

– Stateoftheactuator

– Stateoftheinputs

– Supplyvoltage/fault

}4actuationdirections,eachwith3approachdirections(seeExplanationof

markings[ 10])

– Squaremarkingfornormaloperatingdistance

– Trianglemarkingforshortoperatingdistance

– 2semicirclemarkingsforalateralapproach.PleasenotetheLateralandvertical

offsetwiththelateralapproachtothesemicirclemarking.

Theguaranteedsafeoperatingdistancesonlyapplywhentheactuatorapproachesthe

switchvertically.Withtheotherapproachdirections,theoperatingdistancesmay

sometimesbeconsiderablylarger(particularlywhenapproachingthesemicircle).

Functiondescription

Thesafetyoutputsmayhaveahighorlowsignal,dependingonthepositionoftheactuator

andthesignalstatusofthesafetyinputs.

PSENcs6.2p

OperatingManualPSENcs6.2p

1003430EN01 9

Electricalstatesofthesafetyinputsandoutputs(whenswitchisreadyforoperation:

DEVICELEDisgreen):

Actuatorin

there

sponse

range

Safetyinput

S11

Safetyinput

S21

Safetyout

put12

Safetyout

put22

Signalout

putY32

Yes High High High High High

Yes Low Low Low Low High

No X X Low Low Low

Yes High Low High Low High

Yes Low High Low High High

x:Highorlowsignal

FeasibilitymonitoringforsafetyinputsS11andS21

}Ifonesafetyinputswitchesfromhightolow,whiletheothersafetyinputremainshigh,

anunequalstatusisdisplayed:InputLEDhasquickyellowflashesandDeviceLED

flashesred

}Ifthissafetyinputswitchesbackfromlowtohigh,whiletheothersafetyinputremains

high,afeasibilityerrorisdisplayedandapartialoperationlockistriggered:InputLED

flashesyellowandDeviceLEDflashesred

Aswitchtoahighsignalwillonlyleadtonormalswitchoperationifbothinputshadalow

signal.Fromthismomenton,theswitchtohighmayoccur(partialoperationlockseeError

display[ 22]).

Blockdiagram

A1 A2 S11 S21

12 22 Y32

Power

Input

Receiver Actuator

PSENcs6.2p

OperatingManualPSENcs6.2p

1003430EN01 10

Operatingdistances

Alignmentoftheactuator Operatingdistances

[1]Actuatoralignedtothesquaremarkingonthe

switch

[1]

DEVICE

INPUT

SAFETY GATE

SaoAssuredoperatingdistance:8mm

SoTypicaloperatingdistance:11mm

SrTypicalreleasedistance:14mm

SarAssuredreleasedistance:20mm

[2]Actuatoralignedtothetrianglemarkingonthe

switch

[2]

DEVICE

INPUT

SAFETY GATE

SaoAssuredoperatingdistance:4mm

SoTypicaloperatingdistance:5mm

SrTypicalreleasedistance:8mm

SarAssuredreleasedistance:12mm

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