Pilz PNOZ m EF Multi Link User manual

PNOZmEFMultiLink

OperatingManual1003018EN03

ConfigurableControlSystemPNOZmulti

Preface

Thisdocumentistheoriginaldocument.

AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade

forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe

gratefullyreceived.

Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,

SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks

ofPilzGmbH&Co.KGinsomecountries.

SDmeansSecureDigital

Content

OperatingManualPNOZmEFMultiLink

1003018EN03 3

Section1 Introduction 4

1.1 Validityofdocumentation 4

1.2 Usingthedocumentation 4

1.3 Definitionofsymbols 4

Section2 Overview 6

2.1 Scopeofsupply 6

2.2 Unitfeatures 6

2.3 Frontview 7

Section3 Safety 8

3.1 Intendeduse 8

3.2 Systemrequirements 8

3.3 Safetyregulations 8

3.3.1 Useofqualifiedpersonnel 8

3.3.2 Warrantyandliability 9

3.3.3 Disposal 9

3.3.4 Foryoursafety 9

Section4 FunctionDescription 10

4.1 Integratedprotectionmechanisms 10

4.2 Functions 10

4.3 Systemreactiontime 11

4.4 Blockdiagram 11

Section5 Installation 12

5.1 Generalinstallationguidelines 12

5.2 Dimensions 12

5.3 Connectthebaseunitandexpansionmodules 13

Section6 Commissioning 14

6.1 Wiring 14

6.2 Connection 14

6.3 DownloadmodifiedprojecttothePNOZmultisafetysystem 15

Section7 Operation 16

7.1 Messages 16

7.2 Faultdetection 17

Section8 Technicaldetails 18

8.1 Safetycharacteristicdata 20

Section9 Orderreference 21

9.1 Module 21

9.2 Accessories 21

Introduction

OperatingManualPNOZmEFMultiLink

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1 Introduction

1.1 Validityofdocumentation

ThisdocumentationisvalidfortheproductPNOZmEFMultiLink.Itisvaliduntilnewdocu

mentationispublished.

Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand

providesguidelinesonhowtoconnecttheproduct.

1.2 Usingthedocumentation

Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou

havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref

erence.

1.3 Definitionofsymbols

Informationthatisparticularlyimportantisidentifiedasfollows:

DANGER!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes

animmediatethreatofseriousinjuryanddeathandindicatespreventive

measuresthatcanbetaken.

WARNING!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould

leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan

betaken.

CAUTION!

Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus

materialdamage,andalsoprovidesinformationonpreventivemeasures

thatcanbetaken.

NOTICE

Thisdescribesasituationinwhichtheproductordevicescouldbedam

agedandalsoprovidesinformationonpreventivemeasuresthatcanbe

taken.Italsohighlightsareaswithinthetextthatareofparticularimport

ance.

Introduction

OperatingManualPNOZmEFMultiLink

1003018EN03 5

INFORMATION

Thisgivesadviceonapplicationsandprovidesinformationonspecialfea

tures.

Overview

OperatingManualPNOZmEFMultiLink

1003018EN03 6

2 Overview

2.1 Scopeofsupply

2.2 Unitfeatures

UsingtheproductPNOZmEFMultiLink:

LinkmoduletosafelyconnecttwoconfigurablecontrolsystemsPNOZmulti2.

Theproducthasthefollowingfeatures:

}Connectionoptions:

– TwobaseunitsPNOZmulti2

}CanbeconfiguredinthePNOZmultiConfigurator

}Pointtopointconnectionvia4coreshieldedandtwistedpaircable

}32virtualinputsand32virtualoutputs

}Statusindicators

}Max.4PNOZmEFMultiLinkcanbeconnectedtothebaseunit

}LEDsfor

– Operatingstate

– Error

– Connectionstatus

}Pluginconnectionterminals:

eitherspringloadedterminalorscrewterminalavailableasanaccessory(seeorder

reference)

Overview

OperatingManualPNOZmEFMultiLink

1003018EN03 7

2.3 Frontview

Power

Ready

Link

Fault

Legend:

}X2:

– 0V,24V:Supplyconnections

– FE:Functionalearth

}Link:

Connection

}LEDs:

– Power

– Ready

– Link

– Fault

Safety

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1003018EN03 8

3 Safety

3.1 Intendeduse

Theexpansionmoduleisusedforthepointtopointconnectionofsafevirtualinputsand

outputsbetweentwobaseunits.

Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol

systemPNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"forde

tailsofthebaseunitsthatcanbeconnected).

TheconfigurablecontrolsystemPNOZmultiisusedforthesafetyrelatedinterruptionof

safetycircuitsandisdesignedforusein:

}ESTOPequipment

}SafetycircuitsinaccordancewithVDE0113Part1andEN602041

IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde

signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron

ment,asthiscanleadtointerference.

Thefollowingisdeemedimproperuseinparticular:

}Anycomponent,technicalorelectricalmodificationtotheproduct

}Useoftheproductoutsidetheareasdescribedinthismanual

}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe

tails”)

3.2 Systemrequirements

Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor

detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis

product.

3.3 Safetyregulations

3.3.1 Useofqualifiedpersonnel

Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,

maintainedanddecommissionedbycompetentpersons.

Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro

fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe

workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral

standardsandguidelinesforsafetytechnology.

Itisthecompany’sresponsibilityonlytoemploypersonnelwho:

}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven

tion

}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"

}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe

specificapplication.

Safety

OperatingManualPNOZmEFMultiLink

1003018EN03 9

3.3.2 Warrantyandliability

Allclaimstowarrantyandliabilitywillberenderedinvalidif

}Theproductwasusedcontrarytothepurposeforwhichitisintended

}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual

}Operatingpersonnelarenotsuitablyqualified

}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB

boards,solderingworketc.).

3.3.3 Disposal

}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre

latedcharacteristicdata.

}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof

electronicdevices(e.g.ElectricalandElectronicEquipmentAct).

3.3.4 Foryoursafety

Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen

surethatthefollowingsafetyrequirementsaremet:

}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe

advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand

inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand

understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe

PNOZmultiConfiguratorCD.

}Donotopenthehousingormakeanyunauthorisedmodifications.

}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance

work(e.g.exchangingcontactors).

FunctionDescription

OperatingManualPNOZmEFMultiLink

1003018EN03 10

4 FunctionDescription

4.1 Integratedprotectionmechanisms

Therelayconformstothefollowingsafetycriteria:

}Thecircuitisredundantwithbuiltinselfmonitoring.

}Thesafetyfunctionremainseffectiveinthecaseofacomponentfailure.

4.2 Functions

ThelinkmodulePNOZmEFMultiLinkisusedtosafelytransfertheinputinformationfrom

32virtualinputsand32virtualoutputsbetweentwoPNOZmultisystems.Onelinkmodule

isassignedtoeachbaseunit.Dataisexchangedcyclically.

Thefunctionoftheinputsandoutputsonthecontrolsystemdependsonthesafetycircuit

createdusingthePNOZmultiConfigurator.Achipcardisusedtodownloadthesafetycir

cuittothebaseunit.Thebaseunithas2microcontrollersthatmonitoreachother.They

evaluatetheinputcircuitsonthebaseunitandexpansionmodulesandswitchtheoutputs

onthebaseunitandexpansionmodulesaccordingly.

TheLEDsonthebaseunitandexpansionmodulesindicatethestatusoftheconfigurable

controlsystemPNOZmulti.

TheonlinehelponthePNOZmultiConfiguratorcontainsdescriptionsoftheoperating

modesandallthefunctionsofthecontrolsystem,plusconnectionexamples.

Dataexchange:

}Dataisexchangedcyclically.

}AftertheendofaPNOZmulticycle,eachbaseunitsendsitsoutputdatatoitslinkmod

ule.Thisoutputdataisimmediatelysenttothelinkmoduleontheotherbaseunit.

}Atthesametime,thebaseunitreadstheinputdatafromthelinkmodule.

Connectionofmultiplebaseunits:

Anynumberofbaseunitscanbeconnectedvialinkmodules.Twolinkmodulesarere

quiredforaconnectionbetweentwobaseunits.However,onlyamaximumof4linkmod

ulesmaybeconnectedtoanyonebaseunit.

Virtualinputsandoutputs:

InputsandoutputsforbothPNOZmultisystemsareassignedinthePNOZmultiConfigur

ator.Inputsandoutputswiththesamenumberareassignedtoeachother,e.g.outputo5

ononePNOZmultisystemtoinputi5ontheotherPNOZmultisystem.

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