Pickering 40-619 User manual

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Issue 1.0 February 2021

40-619 User Manual

PXI Monitored Multiplexer Modules

Page (II) MONITORED MULTIPLEXER MODULES 40-619

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

MONITORED MULTIPLEXER MODULES 40-619

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) MONITORED MULTIPLEXER MODULES 40-619

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

MONITORED MULTIPLEXER MODULES 40-619

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

Module Architecture..............................................................4.2

Programming The Module ....................................................4.12

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Relay Lookup Tables.............................................................7.2

Component Layout................................................................7.17

CONTENTS

Page (VI) MONITORED MULTIPLEXER MODULES 40-619

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

MONITORED MULTIPLEXER MODULES 40-619

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) MONITORED MULTIPLEXER MODULES 40-619

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

MONITORED MULTIPLEXER MODULES 40-619

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI 1-Pole Monitored Multiplexers 40-619

ISSUE 1.0 FEB 2021

Supported by

eBIRST

eBIRST switching system test tools simplify fault-ﬁnding by

quickly testing the system and graphically identifying the

faulty relay.

For more information go to: pickeringtest.com/ebirst

yHigh Density PXI Multiplexer With DMM

Monitor Function

ySingle, Dual or Quad Versions

yChannel Counts of 16, 25, 32, 64 or 128

y2 A Hot or Cold Switching

ySwitch up to 250 VAC/DC and up to

60 W Max Power

yVISA, IVI & Kernel Drivers Supplied for

Windows

ySupported by PXI/LXI Chassis

or PXIe Hybrid Slot

ySupported by

eBIRST

™

y3 Year Warranty

CH1.1 CH1.2 CH1.3 CH1.31 CH1.32

CH3.1 CH3.2 CH3.3 CH3.31 CH3.32

CH2.1 CH2.2 CH2.3 CH2.31 CH2.32

CH4.1 CH4.2 CH4.3 CH4.31 CH4.32

40-619-204 Quad 32-Channel 1-Pole Multiplexer With Monitor

The 40-619 is a high density 2 A multiplexer module

available in single, dual and quad conﬁgurations using

high quality electro-mechanical signal relays allowing each

channel to switch current up to 2 A and voltage up to

250 VAC/DC.

40-619 Multiplexer Range:

40-619-401 - Single 128:1, 1-Pole with Monitor

40-619-301 - Single 64:1, 1-Pole with Monitor

40-619-302 - Dual 64:1, 1-Pole with Monitor

40-619-202 - Dual 32:1, 1-Pole with Monitor

40-619-102 - Dual 25:1, 1-Pole with Monitor

40-619-002 - Dual 16:1, 1-Pole with Monitor

40-619-204 - Quad 32:1, 1-Pole with Monitor

40-619-104 - Quad 25:1, 1-Pole with Monitor

40-619-004 - Quad 16:1, 1-Pole with Monitor

The multiplexer includes a monitor function (e.g. DMM)

where the state of the channel relays can be veriﬁed via a

channel monitor switch and a separate bus.

The module is suitable for signal routing in ATE and data

acquisition systems. Connections are made via a front

panel 160-pin DIN 41612 connector. The channel and

monitor buses can be cascaded allowing the daisy chaining

of multiple modules to create larger multiplexers.

Page 1.2 MONITORED MULTIPLEXER MODULES 40-619

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SECTION 1 - TECHNICAL SPECIFICATION

1-Pole Monitored MUX, 40-619

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Overview

CH1.1 CH1.2 CH1.3 CH1.8 CH1.9

CH1.10 CH1.11 CH1.127 CH1.128

CH1.7

CH1.126

CH1.4

CH1.12

CH1.5

CH1.13

CH1.6

CH1.14

40-619-401 Single 128-Channel 1-Pole Multiplexer With Monitor

CH1.1 CH1.2 CH1.3 CH1.63 CH1.64

CH2.1 CH2.2 CH2.3 CH2.63 CH2.64

CH1.62

CH2.62

CH1.4

CH2.4

CH1.5

CH2.5

CH1.6

CH2.6

40-619-302 Dual 64-Channel 1-Pole Multiplexer With Monitor

40-619 Architecture

This diagram shows one multi-channel, one pole

multiplexer bank with monitoring capabilities (Default

position of the relays is shown). The lower relays

(Sub-unit 1 –Channel Switches) are the multiplexer

connections to the common (in this case, C1). The

top relays (Sub-unit 2 - Monitor Switches) are the

monitor relays. All monitor relays are connected to a

common monitoring bus (in this case, M1). It operates

as a conventional multiplexer routing signals on the

channel terminals to the common “C” terminal when the

corresponding relay is energized. Each channel includes

an additional relay which can be used to monitor the

state of the channel relay by routing the “C” signal to

the “M” bus if the channel is in the open condition. In the

default state seen above, all multiplexer channel relays

and all monitor relays are open circuit. As each bank has

a common monitor channel, only one channel per bank

can be tested at any time.

To verify that the channel relays are in the open-circuit

position and that the monitor relays are operating

correctly, each monitor relay should be operated, and

the continuity measured between M and C one monitor

relay at a time. Operating the 1-form-A monitor relay

will result in a low resistance path between the monitor

and common signals; de-selecting the monitor relay will

return to the open-circuit state.

During the veriﬁcation testing, if a monitor relay is

operated, but an open-circuit condition remains, it

reveals that the associated channel relay is incorrectly

positioned, which indicates a fault condition, potentially a

welded channel relay or improper test code.

Ch1.1 Ch1.2 Ch1.3 Ch1.n-1 Ch1.n

Common

DMM

Sub-unit 2

Bank 1

Monitor Switches

Sub-unit 1

Bank 1

Channel Switches

Bit 1 Bit 2 Bit 3 Bit n-1 Bit n

40-619 1-Pole Multiplexer With Monitor - Architecture Showing Monitor Bus Usage

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