PIAGGIO MP3 400 hpe E5 2021 User manual

MANUALE STAZIONE DI SERVIZIO

1Q000906

MP3 400 hpe E5

MANUALE

STAZIONE DI

SERVIZIO

MP3 400 hpe E5

The descriptions and images in this publication are given for illustrative purposes only. While the basic

features as described and illustrated in this manual remain unchanged, Piaggio & C. S.p.A. reserves the

right, at any time and without being required to update this publication beforehand, to make any changes

to components, parts or accessory supplies which it deems necessary to improve the product, or which

are required for manufacturing or commercial reasons.

Not all the versions shown in this publication are available in every country. Availability of the individual

versions must be verified with the official PIAGGIO sales network.

in part is prohibited.

Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy

www.piaggio.com

MANUALE STAZIONE DI

SERVIZIO

MP3 400 hpe E5

Questo manuale per stazioni di servizio è stato realizzato da Piaggio & C. Spa per essere utilizzato dalle

officine dei concessionari e sub-agenzie Piaggio. Si presuppone che chi utilizza questa pubblicazione

per la manutenzione e la riparazione dei veicoli Piaggio, abbia una conoscenza base dei principi della

meccanica e dei procedimenti inerenti la tecnica della riparazione dei veicoli. Le variazioni importanti

nelle caratteristiche dei veicoli o nelle specifiche operazioni di riparazione verranno comunicate

attraverso aggiornamenti di questo manuale. Non si può comunque realizzare un lavoro completamente

soddisfacente se non si dispone degli impianti e delle attrezzature necessarie, ed è per questo che vi

invitiamo a consultare le pagine di questo manuale riguardanti l'attrezzatura specifica e il catalogo degli

attrezzi specifici.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarkedwiththis symbol indicate the correct use of the vehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

GENERAL MANDATORY REQUIREMENTS NORM

PRE-DELIVERY PRE DE

TECHNICAL DATA DT

TOOLING TOOL

MAINTENANCE MAIN

ENGINE ENG

INDEX OF TOPICS

GENERAL MANDATORY REQUIREMENTS NORM

General information

This section contains general information regarding the vehicle and the use of the manual, as well as

important notes regarding safety.

IMPORTANT WARNINGS AND NOTES

Each symbol has a precise meaning, as illustrated below.

•WARNING: - This symbol indicates risks for the health of the operator and of the nearby

persons if the described procedures are performed incorrectly.

•CAUTION:- This symbol indicates that the component on which works are being performed

may be damaged if the described procedures are performed incorrectly.

•NOTE: - This paragraph provides additional instructions for the ongoing procedure, so that

the operation may be performed in an efficient manner.

REACH REGULATION WARNINGS :

To protect the health and safety of the PROFESSIONAL CLIENT, as provided by the:

•(EC) Regulation No. 1907/2006 (REACh);

•2000/53/EC (END of LIFE VEHICLES);

•SCIP Database Directive (art.9, par.1 lett.i) of the framework directive regarding waste, as

modified by the Directive 2018/851

The technical personnel operating during the ordinary and special maintenance activities has the obli-

gation to always wear the personal protection equipment:

1. chemical protection gloves if the specific type is not explicitly indicated, or, if required, special

gloves according to the substance used;

2. mask, possibly a chemically active one, if specifically required;

3. protective goggles.

The above indications represent an alternative for the prescriptions of other regulations and of the

legislation in force in the specific countries. Regarding the use of other PPE, governed by the laws

regarding the safety at work, the relevant legislation in force apply.

MP3 400 hpe E5 General mandatory requirements

NORM - 7

GENERAL SAFETY WARNINGS :

1. Always wear protective goggles and proper clothing.

2. Always use a safety support to operate under the vehicle.

3. Check that the ignition switch is always OFF, unless the procedure indicates otherwise.

4. Pull the hand brake (if applicable) before starting working on the vehicle.

5. Start the engine only in well ventilated places, to avoid the risks related to the carbon oxide.

6. Keep a safe distance from the mobile parts during the operation of the engine, especially from

the fans and belts.

7. To avoid burns, avoid contact with the hot metallic parts, such as the radiator, exhaust manifold,

exhaust pipe, catalytic converter and silencer.

8. Do not smoke during maintenance operations.

9. To avoid any injuries, do not wear rings, watches, jewellery and loose clothing before starting to

work on the vehicle.

10.Keep your hands and other objects away from the blades of the radiator's fan (if present)!

11.The cooling fan (if present) is fitted on the radiator and may start any time due to a temperature

increase of the cooling fluid. It is important to check that the cooling fan's starter motor is discon-

nected from the wiring harness before starting the works.

The measurement units used in the manual are imperial UNITS of measurement. (International

system for UNITS). Example: 24.5-34.3 Nm

General mandatory requirements MP3 400 hpe E5

NORM - 8

INDEX OF TOPICS

PRE-DELIVERY PRE DE

Carry out the listed tests before delivering the vehicle.

Warning - Handle fuel with care.

Fit the plastic cover supplied on the joint on the

steering tube as shown in the figure.

Proceed as follows if the customer requests in-

stallation of splash guards on the vehicle:

•Fit the flap inside the mudguard shown

in the figure, matching up the 4 anchor

holes.

•Fit the 4 washers and the 4 screws on

the outer side of the mudguard, then

tighten to the specified torque.

Locking torques (N*m)

splash guard fastener screws 2 to 3

ASR SYSTEM CALIBRATION PROCEDURE.

The calibration procedure of the system must be

carried out according to what is indicated below,

riding on a straight flat stretch of road. In order to

maintain the effectiveness of the ASR system, the

procedure must be carried out again after the re-

placement of one or more tyres:

• It is necessary that the diagnostic phase of the

ASR systems and ABS is complete: for this pur-

pose, after switching to «ON», ride a short dis-

tance above 5 km/h and wait for the flashing of the

two warning lights to stop.

• Allow the engine to idle for at least 5 seconds.

• Pull the brake lever and press the ASR on/off

button «1» simultaneously for at least 3 seconds.

The activation process will be confirmed by the

Pre-delivery MP3 400 hpe E5

PRE DE - 10

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