Phytron PhyMOTION MCM02.1 User manual

phytron

10/2015 Manual MA 1291-A005 EN

phyMOTIONTM

CPU and Bus Module

MCM02.1 / MCM03.1

Firmware Version from:

V1.0.3 (Loader)

V1.0.07 (System)

V2.5.0 (phyLOGIC System)

TRANSLATION OF THE GERMAN ORIGINAL MANUAL

Manual MCM02 / MCM03

MA 1291-A005 EN 2

All rights with:

Phytron GmbH

Industriestraße 12

82194 Gröbenzell, Germany

Tel.: +49(0)8142/503-0

Fax: +49(0)8142/503-190

In this manual you will find the descriptions of the features and specifications of the

phyMOTIONTM module: CPU and Bus Module MCM02 and MCM03

(http://www.phytron.de/phyMOTION).

This manual is supplementary to the “phyMOTIONTM Modular Multi-axis Controller for

Stepper Motors” manual.

Every possible care has been taken to ensure the accuracy of this technical manual. All

information contained in this manual is correct to the best of our knowledge and belief but

cannot be guaranteed. Furthermore we reserve the right to make improvements and

enhancements to the manual and / or the devices described herein without prior

notification.

We appreciate suggestions and criticisms for further improvement.

Email address: doku@phytron.de

Questions about the use of the product described in the manual that you cannot find

answered here, please contact your representative of Phytron (http://www.phytron.de/) in

your local agencies.

phytron

3 MA 1291-A005 EN

1 Legal Information

This manual:

Read this manual very carefully before mounting, installing and operating the

device and if necessary further manuals related to this product.

- Please pay special attention to instructions that are marked as follows:

Key of hazard warnings

DANGER –

Serious injury! Indicates a high risk of serious injury or

death!

DANGER –

Serious injury from

electric shock!

Indicates a high risk of serious injury or

death from electric shock!

WARNING –

Serious injury

possible!

Indicates a possible risk of serious injury

or death!

WARNING –

Serious injury from

electric shock!

Indicates a possible risk of serious injury

or death from electric shock!

CAUTION –

Possible injury! Indicates a possible risk of personal

injury.

CAUTION –

Possible damage! Indicates a possible risk of damage to

equipment.

CAUTION –

Possible damage

due to ESD!

Refers to a possible risk of equipment

damage from electrostatic discharge.

”Any heading“ Refers to an important paragraph in the

manual.

Manual MCM02 / MCM03

MA 1291-A005 EN 4

Observe the following safety instructions!

Qualified personnel

WARNING – Serious injury possible!

Serious personal injury or serious damage to the machine and drives could

be caused by insufficiently trained personnel!

Without proper training and qualifications damage to devices and injury

might result!

- Design, installation and operation of systems may only be performed

by qualified and trained personnel.

- These persons should be able to recognize and handle risks

emerging from electrical, mechanical or electronic system parts.

- The qualified personnel must know the content of this manual and be

able to understand all documents belonging to the product. Safety

instructions are to be provided.

- The trained personnel must know all valid standards, regulations and

rules for the prevention of accidents, which are necessary for

working with the product.

phytron

5 MA 1291-A005 EN

Safety Instructions

Further Manual

This manual is in addition to the following main manual:

“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”

- First, read the main manual and then continue with this manual.

Intended use:

The phyMOTIONTM is designed for operating in a drive system.

- An installation is allowed only if the requirements of the EC

Machinery and EMC Directives are conformed with.

Part of a machine:

This product is used as a part of a complete system, therefore risk

evaluations concerning the specific application must be made before using

the product.

- Safety measures have to be taken according to the results and be

verified.

- Personnel safety must be ensured by the concept of this overall

system (e.g. machine concept).

WARNING – Serious injury from electric shock!

If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of

dangerous voltages may be on the device. Touching these components

carrying high voltages can cause serious injury or death from electric shock:

- Always observe the safety concept SELV / PELV to ensure safe

isolation and separation of low voltage supplies from the mains.

WARNING – Serious injury from electric shock!

During electrical installation cables, connectors, etc. can be live.

- Before starting wiring, make sure that none of the power supplies

are connected to the primary side of the mains supply. Isolate the

power supplies from the mains or remove the appropriate fuses.

- All modules must be inserted and screwed into the phyMOTIONTM

housing before powering up. If necessary, unoccupied module

slots must be covered with the supplied blank front plates.

Never operate the equipment when open.

- Do not plug or unplug the modules while powered.

- Do not plug or unplug the connectors while powered.

- If the equipment was energised, wait 3 minutes after power off to

allow the capacitors to discharge and ensure that there are no

residual charges on cables, connectors and boards.

Manual MCM02 / MCM03

MA 1291-A005 EN 6

2 Contents

1Legal Information.....................................................................................................3

2Contents....................................................................................................................6

3MCM02 / MCM03 Module Overview.........................................................................7

4Technical Data........................................................................................................10

4.1 Declaration of Incorporation: Modules gen. and ext. Supply EXT.....................10

4.2 Declaration of Incorporation: Modules with internal Supply INT.........................12

4.3 Mechanical Data.................................................................................................14

4.4 Features.............................................................................................................15

4.5 Functional Description........................................................................................17

5Installation ..............................................................................................................18

5.1 Mechanical Installation of the MCM Modules.....................................................18

5.2 Electrical Installation...........................................................................................20

5.2.1 Connectors - Overview................................................................................20

5.2.2 Connection Plan for ProfiBus......................................................................21

5.2.3 Connection Plan for ProfiNet/Ethernet........................................................22

5.2.4 Connection Plan for USB Interface .............................................................23

6Commissioning ......................................................................................................24

6.1 REMOTE/LOCAL-Switch R/L.............................................................................24

6.2 Reset button.......................................................................................................25

6.3 Diagnostics by the LEDs....................................................................................25

7Service.....................................................................................................................26

8Warranty, Disclaimer and Registered Trademarks .............................................27

8.1 Disclaimer...........................................................................................................27

8.2 Warranty.............................................................................................................27

8.3 Registered Trademarks......................................................................................27

9Index........................................................................................................................28

phytron

7 MA 1291-A005 EN

3 MCM02 / MCM03 Module Overview

MCM02 stands for "Main Controller Module." This module is the intelligent head unit of

phyMOTIONTM and thus part of each device. The module carries the main CPU and an

optional selectable host interface.

It provides the external supply voltages for the power stages (24 VDC to 70 VDC), as well as

the supply for I/Os and limit switches (24 VDC isolated). The operating voltage of the single

modules must be considered.

From the supply voltage for the power stages (24 VDC to 70 VDC) the internal logic voltage

of 5 V is generated.

Fig. 1: MCM02 and MCM03 front view e.g. with Ethernet

Manual MCM02 / MCM03

MA 1291-A005 EN 8

Intelligent CPU:

•Controls and administers up to 64 modules (in the current housing concept limited to

21 modules per device)

•Program and register memory up to 4 MB

•Internal memory expandable with future memory modules

•Script program administration

•Firmware administration

•Elegant programming with phyLOGICTM

Power Supply:

EXT MCM02:

•24 to 70 VDC supply voltage (for motors and generates internally the logic voltages)

– 20 A max.

•Electrically isolated 24 VDC for inputs/outputs, limit and reference switches

The external supply must be designed for the required current (e.g. by the SPH 240-

2410-24 power supply unit).

INT MCM03:

•No external supply (internal supply)

•24 VDC output voltage:

The total current at + 24VDC for all inputs / outputs, as well as limit and reference

switches, encoders and sensors incl. the 24 VDC tap of MCM03 and/ MCM04

modules must not exceed the value of 5 A per total phyMOTIONTM.

Operating switches

•Remote/Local switch

•Reset button

USB interface (mini USB connector)

Selectable communication interface:

•Ethernet

•ProfiBus

•ProfiNet

•Bluetooth

phytron

9 MA 1291-A005 EN

Ordering code of the main controller module (MCM):

Ordering code (example): MCM02-PBS01

Ordering code (example): MCM03-PBS01

Manual MCM02 / MCM03

MA 1291-A005 EN 10

4 Technical Data

4.1 Declaration of Incorporation: Modules gen. and ext. Supply EXT

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