Phytec PhyCORE-MPC5200B tiny User manual

A product of a PHYTEC Technology Holding company

phyCORE-MPC5200B

tiny

Hardware Manual

Preliminary Edition September 2006

phyCORE-MPC5200B tiny

PHYTEC Messtechnik GmbH 2006 L-678e_0

In this manual are descriptions for copyrighted products that are not explicitly

indicated as such. The absence of the trademark () and copyright () symbols

does not imply that a product is not protected. Additionally, registered patents and

trademarks are similarly not expressly indicated in this manual.

The information in this document has been carefully checked and is believed to be

entirely reliable. However, PHYTEC Messtechnik GmbH assumes no

responsibility for any inaccuracies. PHYTEC Messtechnik GmbH neither gives

any guarantee nor accepts any liability whatsoever for consequential damages

resulting from the use of this manual or its associated product. PHYTEC

Messtechnik GmbH reserves the right to alter the information contained herein

without prior notification and accepts no responsibility for any damages which

might result.

Additionally, PHYTEC Messtechnik GmbH offers no guarantee nor accepts any

liability for damages arising from the improper usage or improper installation of

the hardware or software. PHYTEC Messtechnik GmbH further reserves the right

to alter the layout and/or design of the hardware without prior notification and

accepts no liability for doing so.

Rights - including those of translation, reprint, broadcast, photomechanical or

similar reproduction and storage or processing in computer systems, in whole or

in part - are reserved. No reproduction may occur without the express written

consent from PHYTEC Messtechnik GmbH.

EUROPE NORTH AMERICA

Address: PHYTEC Technologie Holding AG

Robert-Koch-Str. 39

D-55129 Mainz

GERMANY

PHYTEC America LLC

203 Parfitt Way SW, Suite G100

Bainbridge Island, WA 98110

USA

Ordering

Information: +49 (800) 0749832

[email protected] 1 (800) 278-9913

[email protected]

Technical

Support: +49 (6131) 9221-31

[email protected] 1 (800) 278-9913

[email protected]

Fax: +49 (6131) 9221-33 1 (206) 780-9135

Web Site: http://www.phytec.de http://www.phytec.com

Preliminary Edition September 2006

Contents

PHYTEC Messtechnik GmbH 2006 L-678e_0

Preface...........................................................................................................1

1Introduction.........................................................................................3

1.1 Block Diagram .............................................................................6

1.2 View of the phyCORE-MPC5200B tiny......................................7

1.3 Minimum Requirements to Operate the

phyCORE-MPC5200B tiny..........................................................8

2Pin Description....................................................................................9

3Jumpers..............................................................................................19

4Power Requirements.........................................................................23

4.1 Voltage Supervision and Reset ..................................................24

5System Start-Up Configuration.......................................................25

6System Memory.................................................................................27

6.1 Flash Memory ............................................................................28

6.2 DDR SDRAM ............................................................................30

6.3 Serial Memory............................................................................31

7Serial Interfaces.................................................................................33

7.1 RS-232 Interface ........................................................................33

7.2 Ethernet Interface.......................................................................34

7.2.1 PHY Physical Layer Transceiver..................................34

7.2.2 MAC Address................................................................35

7.3 USB 1.1 Host Interface ..............................................................36

8The U-Boot Boot Loader ..................................................................37

8.1 U-Boot Default System Configuration.......................................37

8.2 System Resources Required by U-Boot.....................................38

8.3 Modifying the U-Boot Loader....................................................40

9JTAG Interface..................................................................................41

10 Technical Specifications....................................................................43

11 Hints for Handling the Module........................................................46

12 Real-Time Clock RTC-8564 (U5) ....................................................47

phyCORE-MPC5200B tiny

PHYTEC Messtechnik GmbH 2006 L-678e_0

13 The phyCORE-MPC5200B tiny on the phyCORE

Development Board HD200.............................................................49

13.1 Concept of the phyCORE Development Board HD200............49

13.2 Development Board HD200 Connectors and Jumpers..............51

13.2.1 Connectors ....................................................................51

13.2.2 Jumpers on the phyCORE Development

Board HD200................................................................ 53

13.2.3 Unsupported Features and Improper Jumper Settings..55

13.3 Functional Components on the phyCORE

Development Board HD200.......................................................56

13.3.1 Power Supply at X1...................................................... 56

13.3.2 First Serial Interface at Socket P1A..............................58

13.3.3 Optional Power Supply to External Devices

via Socket P1A..............................................................60

13.3.4 Second Serial Interface at Socket P1B .........................62

13.3.5 First CAN Interface at Plug P2A..................................64

13.3.6 Second CAN Interface at Plug P2B..............................69

13.3.7 Programmable LED D3 ................................................73

13.3.8 Pin Assignment Summary of the phyCORE, the

Expansion Bus and the Patch Field...............................73

13.3.9 Battery Connector BAT1..............................................82

13.3.10 DS2401 Silicon Serial Number.....................................82

13.3.11 Pin Header Connector X4.............................................83

14 Ethernet Port.....................................................................................85

15 Revision History................................................................................86

16 Component Placement Diagram......................................................87

Index ...........................................................................................................89

AAppendix............................................................................................93

A.1 Release Notes.............................................................................93

Contents

PHYTEC Messtechnik GmbH 2006 L-678e_0

Index of Figures and Tables

Figure 1: Block Diagram phyCORE-MPC5200B tiny..............................6

Figure 2: View of the phyCORE-MPC5200B tiny PCB Rev. 1245.1 ......7

Figure 3: Pinout of 0the phyCORE-MPC5200B tiny (Bottom View)....10

Figure 4: Numbering of the Jumper Pads................................................19

Figure 5: Location of the Jumpers (Controller Side)

(phyCORE-MPC5200B tiny Standard Version)......................19

Figure 6: Power Supply Diagram............................................................23

Figure 7: Serial Memory I2C Slave Address...........................................32

Figure 8: Physical Dimensions (Top View)............................................43

Figure 9: Modular Development and Expansion Board Concept

with the phyCORE-MPC5200B tiny .......................................50

Figure 10: Location of Connectors on the phyCORE

Development Board HD200.....................................................51

Figure 11: Numbering of Jumper Pads......................................................53

Figure 12: Location of the Jumpers (View of the Component Side) ........53

Figure 13: Default Jumper Settings of the phyCORE

Development Board HD200 with

phyCORE-MPC5200B tiny .....................................................54

Figure 14: Connecting the Supply Voltage at X1......................................57

Figure 15: Pin Assignment of the DB-9 Socket P1A as RS-232

(PSC3) (Front View)................................................................58

Figure 16: Location of Components at U12 and U13 for Power

Supply to External Subassemblies...........................................60

Figure 17: Pin Assignment of the DB-9 Socket P1B as Second

RS-232 (Front View)................................................................62

Figure 18: Pin Assignment of the DB-9 Plug P2A (CAN Transceiver

on Development Board)...........................................................64

Figure 19: Pin Assignment of the DB-9 Plug P2A (CAN Transceiver

on Development Board with Galvanic Separation).................67

Figure 20: Pin Assignment of the DB-9 Plug P2B (CAN Transceiver

on Development Board)...........................................................69

phyCORE-MPC5200B tiny

PHYTEC Messtechnik GmbH 2006 L-678e_0

Figure 21: Pin Assignment of the DB-9 Plug P2B (CAN Transceiver

on Development Board with Galvanic Separation)................. 71

Figure 22: Pin Assignment Scheme of the Expansion Bus....................... 74

Figure 23: Pin Assignment Scheme of the Patch Field............................. 74

Figure 24: Connecting the DS2401 Silicon Serial Number...................... 82

Figure 25: Pin Assignment of the DS2401 Silicon Serial Number........... 83

Figure 26: Ethernet Transformer Module Connector................................ 85

Figure 27: phyCORE-MPC5200B tiny Component Placement,

Top View ................................................................................. 87

Figure 28: phyCORE-MPC5200B tiny Component Placement,

Bottom View............................................................................ 88

Table 1: Default Port Configuration ........................................................ 9

Table 2: Pinout of the phyCORE-Connector X1................................... 18

Table 3: Jumper Settings........................................................................ 21

Table 4: System Start-Up Configuration ............................................... 26

Table 5: Choice of Flash Memory Devices and Manufacturers............ 28

Table 6: DDR SDRAM Device Selection.............................................. 30

Table 7: Serial Memory Options for U4................................................ 31

Table 8: Serial Memory I2C Address (Examples) ................................. 32

Table 9: Signal Definition PHY Ethernet Port (U2).............................. 35

Table 10: JTAG Interface ........................................................................ 41

Table 11: Technical Data ......................................................................... 44

Table 12: Improper Jumper Setting for JP30/33 on the Development

oard .......................................................................................... 55

Table 13: Improper Jumper Setting for JP28 on the

Development Board................................................................. 55

Table 14: JP9, JP16 Configuration of the Main Supply Voltages

VCC / VCC2............................................................................ 56

Table 15: JP9, JP16 Improper Jumper Settings for the Main Supply

Voltages ................................................................................... 57

Contents

PHYTEC Messtechnik GmbH 2006 L-678e_0

Table 16: Jumper Configuration for the First RS-232 Interface..............58

Table 17: Improper Jumper Settings for DB-9 Socket P1A as

First RS-232.............................................................................59

Table 18: JP24 Power Supply to External Devices Connected to P1A

on the Development Board ......................................................61

Table 19: Jumper Configuration of the DB-9 Socket P1B (PSC6)..........62

Table 20: Improper Jumper Settings for DB-9 Socket P1B

(Second RS-232)......................................................................63

Table 21: Jumper Configuration for CAN Plug P2A using the

CAN Transceiver on the Development Board HD200............64

Table 22: Improper Jumper Settings for the CAN Plug P2A

(CAN Transceiver on the Development Board) ......................65

Table 23: Jumper Configuration for CAN Plug P2A using the

CAN Transceiver on the Development Board with

Galvanic Separation.................................................................66

Table 24: JP39 CAN Bus Voltage Supply Reduction.............................67

Table 25: Improper Jumper Settings for the CAN Plug P2A

(CAN Transceiver on Development Board with

Galvanic Separation)................................................................68

Table 26: Jumper Configuration for CAN Plug P2B using the

CAN Transceiver on the Development Board HD200............69

Table 27: Improper Jumper Settings for the CAN Plug P2B

(CAN Transceiver on the Development Board) ......................70

Table 28: Jumper Configuration for CAN Plug P2B using the

CAN Transceiver on the Development Board with

Galvanic Separation.................................................................71

Table 29: Improper Jumper Settings for the CAN Plug P2B

(CAN Transceiver on Development Board with

Galvanic Separation)................................................................72

Table 30: JP17 Configuration of the Programmable LED D3................73

Table 31: Pin Assignment Data/Address Bus for the

phyCORE-MPC5200B tiny / Development Board /

Expansion Board......................................................................75

phyCORE-MPC5200B tiny

PHYTEC Messtechnik GmbH 2006 L-678e_0

Table 32: Pin Assignment Dedicated LocalPlus Control Signals

phyCORE-MPC5200B tiny / Development Board /

Expansion Board...................................................................... 76

Table 33: Pin Assignment PCI dedicated signals

phyCORE-MPC5200B tiny / Development Board /

Expansion Board...................................................................... 76

Table 34: Pin Assignment Dedicated ATA /IDE Interface

Signals phyCORE-MPC5200B tiny / Development Board /

Expansion Board...................................................................... 77

Table 35: Pin Assignment Interfaces for the

phyCORE-MPC5200B tiny / Development Board /

Expansion Board...................................................................... 78

Table 36: Pin Assignment COP Interface Signals for the

phyCORE-MPC5200B tiny /Development Board /

Expansion Board...................................................................... 78

Table 37: Pin Assignment Misc. Control Signals for the

phyCORE-MPC5200B tiny /Development Board /

Expansion Board...................................................................... 79

Table 38: Pin Assignment Power Supply for the

phyCORE-MPC5200B tiny / Development Board /

Expansion Board...................................................................... 80

Table 39: Unused Pins on the phyCORE-MPC5200B tiny /

Development Board / Expansion Board .................................. 81

Table 40: JP19 Jumper Configuration for Silicon Serial Number Chip.. 82

Table 41: Ethernet Transformer Connector Pinout.................................. 85

Preface

PHYTEC Messtechnik GmbH 2006 L-678e_0 1

Preface

This phyCORE-MPC5200B tiny Hardware Manual describes the

board’s design and functions. Precise specifications for the Freescale

MPC5200B microcontroller series can be found in the enclosed

MPC5200B microcontroller Data Sheet/User's Manual. If software is

included please also refer to additional documentation for this

software.

In this hardware manual and in the attached schematics, low active

signals are denoted by a "/" in front of the signal name (i.e.: /RD). A

"0" indicates a logic-zero or low-level signal, while a "1" represents a

logic-one or high-level signal.

Declaration regarding Electro Magnetic Conformity

of the PHYTEC phyCORE-MPC5200B tiny

PHYTEC Single Board Computers (henceforth products) are designed

for installation in electrical appliances or as dedicated Evaluation

Boards (i.e.: for use as a test and prototype platform for

hardware/software development) in laboratory environments.

Note:

PHYTEC products lacking protective enclosures are subject to

damage by ESD and, hence, may only be unpacked, handled or

operated in environments in which sufficient precautionary measures

have been taken in respect to ESD dangers. It is also necessary that

only appropriately trained personnel (such as electricians, technicians

and engineers) handle and/or operate these products. Moreover,

PHYTEC products should not be operated without protection circuitry

if connections to the product’s pin header rows are longer than 3 m.

phyCORE-MPC5200B tiny

2PHYTEC Messtechnik GmbH 2006 L-678e_0

PHYTEC products fulfill the norms of the European Union's Directive

for Electro Magnetic Conformity only in accordance to the

descriptions and rules of usage indicated in this hardware manual

(particularly in respect to the pin header rows or connectors, power

connector and serial interface to a host-PC).

Implementation of PHYTEC products into target devices, as well as

user modifications and extensions of PHYTEC products, is subject to

renewed establishment of conformity to, and certification of, Electro

Magnetic Directives. Users should ensure conformance following any

modifications to the products as well as implementation of the

products into target systems.

The phyCORE-MPC5200B tiny is one of a series of PHYTEC Single

Board Computers that can be populated with different controllers and,

hence, offers various functions and configurations. PHYTEC supports

common 8-, 16- and numerous 32-bit controllers on two types of

Single Boards Computers:

(1) as the basis for Rapid Development Kits which serve as a

reference and evaluation platform

(2) as insert-ready, fully functional phyCORE OEM modules, which

can be embedded directly into the user’s target design.

PHYTEC's microcontroller modules allow engineers to shorten

development horizons, reduce design costs and speed project concepts

from design to market.

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