Phoenix TL600 User manual
MODELS TL600/TL700
LAVATORY SERVICE TRUCK
OPERATION MANUAL
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
2
MAY 2018
COPYRIGHT RELEASE
THIS PUBLICATION IS INTENDED FOR THE SOLE USE OF OWNERS AND OPERATORS OF THE
EQUIPMENT LISTED ON THE COVER. REPRODUCTION AND DISTRIBUTION OF THIS PUBLICATION
IS AUTHORIZED TO THE OWNERS AND OPERATORS OF THE PRODUCT. USE BY OTHERS FOR
PURPOSES NOT DIRECTLY RELATED TO THE FACILITATION OF OPERATION OR MAINTENANCE
OF THIS PRODUCT IS PROHIBITED. MISUSE OF THIS PUBLICATION WILL BE PROSECUTED TO THE
FULL EXTENT OF THE LAW.
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
3 MAY 2018
EFFECTIVE CHANGES
THE FOLLOWING IS A LIST OF REVISIONS AS DESCRIBED BELOW WITH
HIGHLIGHTS OF THE REVISIONS. PLEASE DELETE ALL AFFECTED PAGES AND
INSERT THE REVISED PAGES.
CHAPTER SECTION & DESCRIPTION OF CHANGE SERIAL#
PAGE EFFECTIVITY
1-3, PAGE 31 UPDATE PICTURE
2-5, PAGE 52 UPDATE NEW SWITCH OPERATION
3-3, PAGE 92 UPDATE PARTS LIST
3-3, PAGE 93 UPDATE DRAWING
3-6, PAGE 154 UPDATE PARTS LIST
3-6, PAGE 155 UPDATE DRAWING
3-6, PAGE 156 UPDATE PARTS LIST
3-6, PAGE 157 UPDATE PICTURE
2-5, PAGES 58-60 ADD SCHEMATICS FOR 2017 FORD TRUCK
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
4
MAY 2018
SAFETY PRECAUTIONS
THE PHOENIX METAL PRODUCTS, INC., MODEL TL600 IS A VEHICLE DESIGNED TO SERVICE
THE LAVATORIES OF COMMERCIAL AND MILITARY AIRCRAFT. THE VEHICLE IS A
COMMERCIAL CHASSIS MODIFIED WITH TANKS AND PUMPING SYSTEMS TO ACCOMPLISH THE
SERVICING OF AIRCRAFT LAVATORIES.
DRIVABILITY
THERE ARE CERTAIN PRECAUTIONS THAT SHOULD BE TAKEN WHILE OPERATING THIS
VEHICLE. THIS VEHICLE IS INTENDED PRIMARILY FOR OFF ROAD USE. ALTHOUGH THE
VEHICLE IS CAPABLE OF HIGHWAY SPEEDS, IT SHOULD NOT BE DRIVEN IN EXCESS OF 35
MPH. THIS VEHICLE IS CAPABLE OF CARRYING THE MAXIMUM DESIGNED LOAD OF THE
CHASSIS. HIGHWAY PERFORMANCE AND HANDLING ARE GREATLY REDUCED WHEN THE
VEHICLE IS CARRYING THE ALLOWABLE PAYLOAD. STOPPING CAPABILITIES ARE REDUCED
DUE TO EXTREME LOAD CAPACITIES. MAKE SURE TO ALLOW FOR AN EXTRA 20 FEET OF
STOPPING DISTANCE WHILE MANEUVERING AROUND OTHER VEHICLES AND AIRCRAFT.
OVERHEAD CLEARANCE
IF THIS VEHICLE IS EQUIPPED WITH A TELESCOPIC PEDESTAL LIFT FOR SERVICING AIRCRAFT
WITH LAVATORY ACCESS HIGHER THAN 8 FEET. EXTREME CAUTION SHOULD BE USED WHEN
OPERATING ANY LIFTING DEVICE. THE OPERATOR MUST ASSURE THAT THERE IS SUFFICIENT
OVERHEAD CLEARANCE BEFORE OPERATING THE PEDESTAL LIFT. ALTHOUGH MOST
OPERATIONS THAT WOULD NORMALLY BE CONDUCTED WITH THIS VEHICLE WOULD NOT BE
DONE AROUND OVERHEAD POWER LINES, IT IS NOT UNTHINKABLE THAT WHILE TESTING,
DEMONSTRATING OR INSTRUCTING PERSONNEL THAT THERE MAY BE SOME TYPE OF
OVERHEAD POWER LINES IN THE VICINITY. ALWAYS MAKE SURE THAT YOU IDENTIFY THE
HAZARDS IN A 360 DEGREE ARC AND 16 FEET ABOVE THE GROUND BEFORE OPERATING THE
PEDESTAL LIFT.
110 VOLT ELECTRIC SUPPLIES
THE TL600 LAVATORY SERVICE TRUCK CAN BE SUPPLIED WITH A COLD WEATHER PACKAGE.
IT MAY CONSIST OF (4) HEATERS—ALL OF WHICH ARE 110 VOLTS. THERE IS A 50 AMP MALE
OUTLET MOUNTED ON THE DRIVERS SIDE, FORWARD MOST PANEL. THAT IS WERE THE
VEHICLE WOULD BE PLUGGED IN FROM A POWER SOURCE FROM THE BUILDING. IT IS VERY
IMPORTANT TO MAKE SURE THE VEHICLE IS NOT PLUGGED IN BEFORE IT IS DRIVEN AWAY.
SEVERE DAMAGE TO THE PLUG AND OUTLET WILL OCCUR IF THE VEHICLE IS DRIVEN AWAY
WHILE IT IS PLUGGED INTO THE BUILDING. EXTREME CARE SHOULD BE USED WHEN
TROUBLE SHOOTING THE HEATING SYSTEM. MAKE SURE THE UNIT IS UNPLUGGED.
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
5 MAY 2018
TABLE OF CONTENTS
CHAPTER
/SECTION PAGE
COPYRIGHT RELEASE 2
REVISIONS /CHANGES 3
SAFETY PRECAUTIONS 4
INTRODUCTION 6
1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS
1-1 SPECIFICATIONS AND CAPABILITIES 7
1-2 SYSTEM DESCRIPTION 15
1-3 OPERATION 20
2 MAINTENANCE AND SERVICING INSTRUCTIONS
2-1 SYSTEM DESCRIPTION 37
2-2 SERVICING/LUBRICATION 39
2-3 INSPECTIONS 41
2-4 ADJUSTMENTS 44
2-5 TROUBLESHOOTING/SCHEMATICS 53
2-6 PREPARATION FOR SHIPMENT 70
2-7 PREPARATION FOR STORAGE 71
2-8 DISASSEMBLY, REPAIR, REASSEMBLY AND REPLACEMENT 72
3 ILLUSTRATED PARTS LIST
OVERVIEW 75
TABLE OF CONTENTS 76
3-1 MAIN ASSEMBLY 77
3-2 PLUMBING 84
3-3 ELECTRICAL 89
3-4 HYDRAULICS 94
3-5 PLACARDS 101
3-6 OPTIONS 102
4 VENDOR DATA
4-1 LIST OF VENDORS 148
4-2 MANUFACTURER DATA 150
WARRANTY INFORMATION 215
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
6
MAY 2018
INTRODUCTION
THE TL600 IS DESIGNED TO SERVICE THE LAVATORY SYSTEMS OF ALL MAJOR COMMERCIAL
AND MILITARY AIRCRAFT FITTED WITH COMMERCIAL LAVATORIES. THE TL600 IS MOUNTED ON
A COMMERCIAL CHASSIS. AN ISUZU CAB OVER MODEL NPR , POWERED BY A TURBOCHARGED
AIR COOLED INLINE FOUR CYLINDER DIRECT INJECTION DIESEL ENGINE. ALL FEATURES FOUND
ON HIGHWAY VEHICLES ARE INCORPORATED IN THIS CHASSIS.
THE TL600 IS A MODULAR UNIT WITH 2 TANKS SURROUNDED BY A STAINLESS STEEL SHROUD.
CONTROLS FOR PUMPING, LIGHTS AND MEASUREMENT OF CHARGING FLUIDS ARE LOCATED
ON THE TOP DECK. IF A LIFT IS INSTALLED THERE IS A SET OF CONTROLS ON THE LIFT PLAT-
FORM. LIGHTS ARE SUPPLIED FOR NIGHT OPERATIONS. THIS PUBLICATION PROVIDES OPERAT-
ING, SERVICING, MAINTENANCE INSTRUCTIONS AND DETAILED PARTS LIST FOR THE TL600
LAVATORY SERVICE TRUCK. FULL FAMILIARIZATION OF THIS PUBLICATION SHOULD BE
ACQUIRED PRIOR TO OPERATING, SERVICING OR PERFORMING MAINTENANCE ON THIS
VEHICLE.
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
7 MAY 2018
CHAPTER 1
GENERAL INFORMATION AND OPERATION INSTRUCTIONS
SECTION 1 - SPECIFICATIONS AND CAPABILITIES
DIMENSIONS: ISUZU MODEL STANDARD
(1) LENGTH: 230“
(2) HEIGHT: 88”
(3) WIDTH: 80 “
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
8
MAY 2018
CHAPTER 1
GENERAL INFORMATION AND OPERATION INSTRUCTIONS
SECTION 1 - SPECIFICATIONS AND CAPABILITIES
DIMENSIONS: ISUZU MODEL WITH OPTIONAL LIFT AND GRILL
(1) LENGTH: 273”
(2) HEIGHT: 88”
(3) WIDTH: 85”
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
9 MAY 2018
(1) DESCRIPTION: ISUZU,CAB OVER—MODEL NPR W4500—GVWR 14,500 LBS
WHEELBASE 132.5”
(2) CHASSIS SPECIFICATIONS:
GASOLINE:
A. ENGINE - GMPT L96 VORTEC V - 8, 365 in3(6.0L). 300 HP@4400 RPM 360 FT LBS TORQUE
@ 4000 RPM.
B. TRANSMISSION - 6L90-E HYDRA-MATIC 6 SPEED AUTOMATIC W/ LOCK UP
TORQUE CONVERTER AND OVERDRIVE.
C. FRONT AXLE - REVERSE ELLIOT “I” BEAM - SEMI ELLIPTICAL STEEL LEAF
SPRINGS AND SHOCK ABSORBERS. GAWR–5,360 LBS
D. REAR AXLE - FULL FLOATING SINGLE SPEED WITH HYPOID GEARING RATED AT
11,020 LBS. GAWR - 9,880 LBS
E. BRAKES - DUAL CIRCUIT VACUUM ASSISTED HYDRAULIC BRAKES WITH LOAD SENSING
PROPORTIONING VALVE. DISC FRONT AND SELF ADJUSTING CABLE ACTUATED DRUM
TYPE MOUNTED ON TRANSMISSION. ANTI- LOCK BRAKING SYSTEM.
F. TIRES/WHEELS - 215/85R-16E - REAR AND 225/75 R-16E FRONT. 10 PLY TUBELESS STEEL
BELTED RADIALS - ALL SEASON. 16 X 6 - 6 HOLE DISC WHEELS
G. FUEL TANK - CAPACITY 30 U.S. GALLONS, AFT MOUNTED
CHAPTER 1
GENERAL INFORMATION AND OPERATION INSTRUCTIONS
SECTION 1 - SPECIFICATIONS AND CAPABILITIES
Property of American Airlines
PHOENIX METAL PRODUCTS, INC
TL600/TL700 LAVATORY SERVICE TRUCK
10
MAY 2018
CHAPTER 1
GENERAL INFORMATION AND OPERATION INSTRUCTIONS
SECTION 1 - SPECIFICATIONS AND CAPABILITIES
DIMENSIONS: FORD MODEL STANDARD
(1) LENGTH: 296”
(2) HEIGHT: 76”
(3) WIDTH: 85”
Property of American Airlines
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