Philips Premium GC9040 User manual

ServiceManual

Philips Domestic Appliances and Personal Care

Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification

Steam Case System Iron

GC9040

07/12

PRODUCT INFORMATION

Iron

- SteamGlide soleplate

- Steam rate max. 100 g/min

- Steam boost max. 150 g/min

- 2 dot heat up time < 75 sec

Stand

- Rotary power on knob

- Inox boiler pressure max. 5 bar

- Time to steam < 2 min

- 3 level steam selection

- Auto calc clean feature

- Auto shut off

- Hose cord storage

- Auto cord winder

- Hose cord length 1.9 m

- Power cord length 1.8 m

- Detachable iron resting mat

- Iron carry lock

- Water tank empty light

- Detachable water tank capacity 1 L

EMF & Service Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- After the product has been repaired, it should function

properly & has to meet the safety requirements as

officially laid down at this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power - Iron : 800 W

- Boiler : 1200 W

Dimension : 513 mm x 281 mm x 384 mm

Weight : 6.5 kg

SteamGlide soleplate

This specially treated soleplate is designed with 2 distinctly

different types of steam vents:

- Large vents for maximum crease removal

- Fine vents for best glide

Auto calc clean

Over time, scales build up inside the boiler. The appliance

performs an automatic calc clean process to clean itself from

scale. Refer DFU for operation details.

Auto shut off

If the iron is not used for >10 minutes, the appliance

automatically switches off for safety reasons. The auto shut

off light ﬂashes. To switch on the appliance again, press any

button.

Detachable iron resting mat

This is a heat resistant mat that can be detached from the tray.

It allows you to place your iron horizontally on the ironing

board.

Iron carry lock

Iron can be locked to the stand via a carry lock slide. This

allows you to carry the whole appliance by the handle of the

iron.

GC9040

2-8

BACKPLATE 21

INLAY 19

SOS KNOB 20

LAMP ASSY 6

MICROSWITCH ASSY 7

HOSE CORD

MOUNTED ASSY 13

DIAL MOUNTED ASSY 18

HOUSING PRINTED 9

SUB-HOUSING 12

STEAM DEVIATOR ASSY 24

SOS TUBE 2

COVER PAINTED 5

SOS SEAL 23

SOLEPLATE

MOUNTED ASSY 11

Disassemble SCREW BUNG 22

Remove Screw A

Disassemble BACKPLATE 21

Disassemble INLAY 19

Disassemble SOS KNOB 20

Disengage Ribs of light ring

Disassemble LAMP ASSY 6

Remove Screw B

Disassemble Switch holder

Disassemble MICROSWITCH ASSY 7

Remove Screws C1, C2, C3

Disassemble HOSE CORD MOUNTED ASSY 13

Disassemble DIAL MOUNTED ASSY 18

Remove Screws D1, D2, D3, D4

Disassemble HOUSING PRINTED 9

Remove Screws E1, E2, E3

Disassemble SUB-HOUSING 12

Disassemble STEAM DEVIATOR ASSY 24

Remove Screws F1, F2, F3

Disassemble COVER PAINTED 5

DISASSEMBLY ADVICE - IRON

GC9040

3-8

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

Stand Electronics

Main Board

Auto Calc Clean

Board

Thermal

Fuse

Thermal

Fuse

Thermistor

Pump

Boiler

Heating

Element

Steam

E-Valve

Rinse

E-Valve

Ther-

mostat

Trigger

Switch

Iron

Heating

Element

Steam Setting

Board

Hall Sensor

Board

Calc Tank LED

Board

ACW

Auto

Cord

Winder

Pos Service code Description

4239 021 44370

4239 015 57410

4239 010 10280

4239 015 70150

4239 021 46040

4239 021 44400

4239 021 44410

4239 026 13220

4239 021 44430

4239 014 54680

4239 010 10810

4239 026 29430

4239 021 45400

4239 026 28700

4239 010 10110

4239 026 28720

4239 014 54690

4239 021 44470

4239 026 28770

4239 026 28670

4239 026 28820

4239 015 57430

4239 015 57400

4239 021 31780

Soleplate mounted assy - SteamGlide SOS

SOS tube

Hose clip for braided rubber hose

Ryton ring

Cover SOS painted

Lamp assy

Mcroswitch assy

Thermostat bush

Housing ST printed assy Grey

Compression spring (dial)

Dial sounder

Sub-housing Grey

Hose cord mounted assy (SOS) Grey

Grommet Grey

Hose clip for rubber hose

Trigger SOS White

Trigger spring

Dial mounted assy Grey

Inlay Grey

SOS knob White

Backplate Grey

Screw bung Grey

SOS seal

Steam deviator assy

GC9040

4-8

EXPLODED VIEW - IRON

Light ring

Switch holder

GC9040

5-8

DETACHABLE MAT ASSY 56

TRAY ASSY 54

RUBBER FRONT LOCK 51

SLIDER CAM 52

SLIDER KNOB PLATED 53

COUPLING SEAL 50

STAND BODY 30

Remove DETACHABLE MAT ASSY 56

Remove Screws G1, G2, G3

Disassemble TRAY ASSY 54

Remove Screws H1, H2

Disassemble RUBBER FRONT LOCK 51

Remove Screws J1, J2

Disassemble SLIDER CAM 52

Disassemble SLIDER KNOB PLATED 53

Remove Screw K

Disassemble Rinse coupling plate

Disassemble COUPLING SEAL 50

Remove Screw L

Disassemble De-air coupling plate

Disassemble COUPLING SEAL 50

Remove (Torx T15) screws

M1, M2, M3, M4, M5, M6

Disassemble STAND BODY 30

Re-assembly Note:

When re-assembling STAND BODY 30, make use of 2 guide

rods to insert the de-air tube & rinse tube through the designated

openings on the STAND BOBY 30.

Refer Picture below:

DISASSEMBLY ADVICE - STAND

DISPLAY PANEL ASSY 40

AUTO CORD WINDER 48

BOILER ASSY 36

MAIN PCB-PUMP ASSY 43

RINSE LED PCB 45

TANK SEAL PLATE ASSY 46

HALL SENSOR PCB 44

Remove (Torx T15) screws N1, N2

Disassemble DISPLAY PANEL ASSY 40

Remove Screws P1, P2

Disassemble AUTORINSE PCB 41

Remove Screws Q1, Q2

Disassemble STEAM SETTING PCB 42

Remove Screws R1, R2

Disassemble AUTO CORD WINDER 48

Remove (Torx T15) screws S1, S2

Disassemble Cord clamp

Disassemble HOSE CORD MOUNTED ASSY 13

Cut BOILER STRAP 37

Disassemble BOILER ASSY 36

Re-assembly Note:

When re-assembling BOILER ASSY 36, ensure BOILER PAD

38 are put in place as heat insulations between the BOILER

STRAP 37 & STAND BOTTOM ASSY 30.

Disengage All connectors on main PCB

Disengage All connectors & hose connections on

pump assy

Remove (Torx T15) screws T1, T2

Disassemble MAIN PCB-PUMP ASSY 43

Repair Note:

When either MAIN PCB or PUMP ASSY is defective, both

components MUST be replaced together as a pair, i.e. replace

with service kit MAIN PCB-PUMP ASSY 43.

Remove Screw U

Disassemble RINSE LED PCB 45

Remove Screws V1, V2

Disassemble TANK SEAL PLATE ASSY 46

Disassemble HALL SENSOR PCB 44

Guide

rods

Rinse tube

openings

De-air tube

STAND

BODY 30

GC9040

6-8

PARTS LIST - STAND

Pos Service code Description

4239 021 44510

4239 015 52340

4239 026 28850

4239 021 44690

4239 021 44700

4239 021 44710

4239 021 44520

4239 016 81880

4239 015 56250

4239 015 57440

4239 021 44550

4239 021 45590

4239 021 45600

4239 022 59620

4239 021 45620

4239 021 45630

4239 021 45420

4239 010 10260

4239 021 45430

4239 015 57480

4239 015 57490

4239 015 57780

4239 026 29100

4239 021 44580

4239 021 44610

4239 015 57520

4239 021 44630

4239 021 44680

Stand bottom assy Grey

Stand bottom bung

Stand body White

Stand rim 1 plated

Stand rim 2 plated

Stand rim 3 plated

Boiler assy

Boiler strap

Boiler pad

Safety cap

Display panel assy

Auto rinse PCB

Steam setting PCB

Main PCB-Pump assy

Hall sensor PCB

Rinse LED PCB

Tank seal plate assy Grey

Inox clamp

Auto cord winder mounted assy Grey

Rinse tube

Coupling seal White

Rubber front lock Grey

Slider cam Grey

Slider knob plated

Tray assy

Tray bung White

Detachable mat assy Grey

Tank printed assy

GC9040

7-8

EXPLODED VIEW - STAND

GC9040

8-8

EXPLODED VIEW - STAND

Cord

clamp

DISPLAY PANEL ASSY 40

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