Philips GC9642 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

Perfect Care Elite

GC

/

Product information

Fast & powerful crease removal

•Soleplate: TIonic Glide

•OptimalTemp Technology

•Safe rest

•Silent Steam Technology

•Vertical steam

•Pressure: Up to . bar

•Variable steam settings

•Steam output control

•Steam tip

•Power:  W

•Constant vertical steam

•Steam boost:  g

•Continuous steam output:  g/min

Easy to use

•Safe for all fabrics: Even for delicates like silks

•Water tank capacity:  ml

•Filling and emptying water: Detachable water tank,

Extra large filling hole

•Refill any time

•Heatup time:  min

•Ultra light and comfortable

•Safety auto off

•Storage solution: Carry lock

•Cord freedom (swivel):  degree cord freedom

•Low water alarm

•Cord storage: Cord storage compartment

•Power cord length: . m

•Hose storage: hose storage compartment

•Hose length: . m

•Open handle

Sustainability

•ECO setting

•Energy saving:  energy reduction

•Warranty:  year(s)

Calc management

•Suitable for tap water

•Calc clean reminder

•Calc clean solution: Easy DeCalc Plus

Technical information

•Voltage :    V

•Dimensions:

Packaging :  x  x  cm

Product : . x . x . cm

•Weight:

Iron : . kg

Iron  Base : . kg

GC

2-13

Disassembly advice Iron & Lock assy

INLAY & LIGHT STRIP 1

MICROSWITCH & REFLECTOR ASSY 2

TRIGGER SPRING 4

TRIGGER 5

HOUSING CAP 6

HOUSING 8

Remove Screw A

Remove INLAY & LIGHT STRIP 

Remove Screw B, B, B & B

Remove MICRO SWITCH & REFLECTOR ASSY 

Remove TRIGGER SPRING 

Remove TRIGGER 

Remove HOUSING CAP 

Remove Screw C

Remove Screw D & D

Remove HOUSING 

GROMMET 7

CORD CLAMP 9

RUBBER BUNG 11 & RYTON RING 12

CHASSIS 10

SOLEPLATE ASSY 13

Remove Screw E & E

Remove GROMMET 

Remove Screw F & F

Remove CORD CLAMP 

Disconnect All wire connection

Remove RUBBER BUNG 

Remove RYTON RING 

Remove Mica sheet

Remove Screw G, G, G & G

Remove CHASSIS 

Remove SOLEPLATE ASSY 

Remove Screw H

Remove Thermistor

FRONT LOCK SLIDER SPRING 16H

FRONT LOCK CATCH SPRING 16G

Remove Screw J  J

Remove Tray

Remove FRONT LOCK SLIDER SPRING H

Remove Lock assy

Remove Screw K, K, K & K

Remove Front lock bracket

Remove FRONT LOCK CATCH SPRING G

UI POWER BOARD 23

BUTTON FRAME 24

POWER BUTTON 25

Remove TRAY 

Remove Screw L, L & L

Remove IU BOARD PCBA 

Remove Screw M & M

Remove BUTTON FRAME 

Remove POWER BUTTON 

GC

3-13

WATER TANK ASSY 15

TRAY RUBBER CAP 17

BUNG 51

STAND TOP 19

RETURN TUBE 29

Remove WATER TANK ASSY 

Remove TRAY RUBBER CAP 

Remove BUNG 

Remove Screw A  A

Remove STAND TOP 

Remove RETURN TUBE 

INLET SUPPORT SEAL 30

INLET SUPPORT PLATE 31

INLET COUPLING SUPPORT 32

Remove Screw B & B

Remove INLET SUPPORT SEAL 

Remove INLET COUPLING PLATE 

Disconnect Tube

Remove INLET COUPLING SUPPORT 

POWER BOARD PCBA ASSY 20

PCBA HOLDER 21

HALL SENSOR PCBA ASSY 22

PUMP SUPPORT 28A & 18B

CORRUGATED ELBOW TUBE 27

BRAIDED RUBBER HOSE 33

PUMP ASSY 26

Remove Screw C  C

Remove POWER BOARD PCBA ASSY 

Remove PCBA HOLDER 

Disconnect All wire connection

Remove HALL SENSOR PCBA ASSY 

Remove PUMP SURPPORT A & B

Remove CORRUGATED ELBOW TUBE 

Remove Inox clamp

Remove Hose clip

Remove BRAIDED RUBBER HOSE 

Remove PUMP ASSY 

SAFETY CAP 38B

SAFETY VALVE 38A

E-VALVE 37

RINSE CAP ASSY 42

SPACER TOP 46

SPACER BOTTOM 47

BOILER ASSY 36

Remove SAFETY CAP B

Remove SAFETY VALVE A

Remove EVALVE 

Remove Hose clip

Remove BRAIDED RUBBER HOSE 

Remove Screw D  D

Remove RINSE CAP 

Remove SPACER TOP 

Remove SPACER BOTTOM 

Remove BOILER ASSY 

CLAMPING PLATE 45

CORD SET 43

CORD CLAMP 44

HOSE CORD MTD ASSY 14

BELT LOOP LEFT 49 & RIGHT 48

STAND BOTTOM 50

Remove Screw E & E

Remove CLAMPING PLATE 

Remove CORD SET 

Remove Screw F & F

Remove CORD CLAMP 

Remove HOSE CORD MTD ASSY 

Remove Screw G, G & G

Remove BELT LOOP LEFT 

Remove Screw H, H & H

Remove BELT LOOP RIGHT 

Remove STAND BOTTOM 

Disassembly advice Stand

GC

4-13

Service parts lists Iron & Stand

Pos Service code Description

    Inlay & Light strip

    Reector assy

    LED wire assy

    Trigger spring

    Trigger

    Housing cap

    Housing & Deco plate

    Chassis

    Rubber bung

    Ryton ring

    Soleplate Mtd assy

    Hose cord Mtd assy

Pos Service code Description

    Water tank assy

G    Front lock catch spring

H    Front lock slider spring

    Tray rubber cap

B    Pump support outlet

    Stand top

A Tray

B Front Lock assy

C Stand top molded

    Power board PCBA assy

    PCBA holder

    Hall sensor PCBA assy

    IU board PCBA assy

    Button frame

    Power button

    Pump assy

    Corrugated elbow tube

A    Pump support inlet

    Return tube

    Inlet support seal

    Inlet coupling plate

    Inlet coupling support

    Braided rubber hose

    Hose clip

    Inox clamp

    Boiler assy ( W)

    Evalve ( bar)

A    Safety valve ( bar)

B    Safety cap Nat

    Water probe assy

    Boiler support bracket

    Ryton ring (Boiler)

    Rinse cap assy

    Cordset (EU)

    Cord clamp

    Clamping plate

    Spacer top

    Spacer bottom

    Stand bottom assy

    Bung

GC

5-13

B2 B1 B3

F1 F2

Exploded view Iron

GC

6-13

H1 H2

A10

F1 F2

16G

38A

38B

Front

lock

bracket

16H

18B

28A

19A

19C

19B

Exploded view Stand

GC

7-13

NOPOP

+24V

LIVE

+24V VCC 2.4V

VCC1

LIVE

+24V LIVE

VCC1

VCC

+24V

2.4V

VCC1VCC1

2.4V

VCC2

VCC

VCC1

+24V+24V

VCC2

LIVE

VCC

VCC2

7001

BC846B

3009

10k,5%(MF)

8009

BAS16

4004

ALE7PB24

3010

10k,5%

(0805)

3008

1k,5%

(0805)

7002

BC846B

3014

10k,5%(MF)

8010

BAS16

4005

ALE7PB24

3015

10k,5%

(0805)

3013

1k,5%

(0805)

7006

BC846B

7011

BT168

3031

1k,5%(1206) 3032

10k,5%

(0805)

3001

47R/2W

1001

TEA1721AT/N1D

1003

78L33ACHX

Fusible WW

4001

1.0mH/0.1A

2001

100nF

275V

3028

10D471k

MOV

3045

1M,0.5W

(1206)

3046

1M,0.5W

(Axial)

8001

GF1M

2002

4.7µF

400V

2003

4.7µF

400V

8002

BZG03

C200

8003

BZG03

C200

8006

ES1JL

8004

ES1JL

8007

BGY20J

8013

BAS16

8008

BZX384

B24

8005

BZT52

C2V0S-7-F

4002

1.5mH/0.25A

3002

2k21,1%

(0805)

3004

1.5,1%

(1206)

3003

18k,1%

(0805)

2004

10pF/50V

(0805)

GND

Drain Source

FB VCC

9001

Flex L

9002

Flex N

9004

Boiler N

9017

63756-1

9003

Iron N

2005

100nF/50V

(0805)

2008

100nF/50V

(0805)

2006

10µF

50V

2007

220µF

35V

2009

100µF

35V

2011

100nF/50V

(0805)

2010

220µF

10V

3005

270k,5%

(0805)

3060

0R,5%

(1206)

3007

ADC-REF

1k,5%(1206)

3033

10k,5%

(0805)

3034

20R,1W

(WW)

2021

10nF/50V

(0805)

2022

100nF/50V

(0805)

7008

BC856

3049

1k,5%(MF)

7007

BC846B

3042

1k,5%

(1206)

3041

1k,5%

(1206)

3040

1k(0805)

3039

220R,0.5W(MF)

3037

1k,0.25W

(0805)

3016

1k,0.25W

(0805)

3017

3k6,1%

(0805)

9007

Header 2

2023

100nF/50V

(1206)

3018

1k,0.25W

(1206)

3019

3k6,1%(0805)

9008

Header 2

2028

10µF/10V

(1206)

3061

10k,5%

(0805)

9020

Header 3

Header 9

9019

2025

100nF/50V

(1206)

2026

100nF/50V

(0805)

2024

100nF/50V

(1206)

3038

3k6,1%

(1206)

3035

1k(0805)

3036

4k7

(1206)

9016

Header 3

8011

BAS16

8012

BAS16

8016

BAS16

3048

47k,5%(1206)

1PD7/AD15

21ZCD

PA2/AD2/DAC0

4Boiler-Temp1

PA1/AD1

5Boiler-Temp2

PA4/AD4

2Comms In

PC6

PC7

9Water Level

PD2/AD10

26Tank-Empty

PD4/AD12

24Pwr-LED

PA3/AD3/DAC1

3SG-Temp

PC0/SDA

16Iron LED

2013

220pF X1

2012

22pF/50V(0805)

2016

220pF X1

3055

10k

(1206)

2027

100nF

50V

(1206)

3054

10k

(0805)

2029

100nF

50V

(1206)

3050

10k(0805)

PD5/AD13

23Eco-LED

3051

10k(0805)

PA6/AD6

30Decal-LED

3052

10k(0805)

PA5/AD5

31Rinse-LED

PDI/RESET

8PClk

PDI

7PData

3053

10k(0805)

PA7/AD7

29Turbo-LED

3047

10k(0805)

PD0/AD8

28Pwr-Sw

3044

1k(0805)

PD1/AD9

27Eco-Sw

3043

1k(0805)

Header

3x2

9021

3006

10k,5%

(0805)

3059

0R,5%(1206)

GND GND

PC2 14 Boyler Rly

PC1/SCL 15 Buzzer Drv

VCC 17

PC3 13 SG Rly

PD3/AD11 25 Pump-Drv

7005

BC846B

7010

BTA204W

3025

1k,5%(1206) 3026

470R,5%

(0805) 3027

10k,5%

(0805)

3029

100R,1W

(WW)

3030

10R,1W

(WW)

2019

10nF/50V

(0805)

2020

1nF/400V

(X2 Cap)

PD6/AD14 22 Evalve2-Drv

7004

BC846B

7009

BTA204W

3020

1k,5%(1206) 3021

470R,5%

(0805) 3022

10k,5%

(0805)

3023

100R,1W

(WW)

3024

10R,1W

(WW)

2017

10nF/50V

(0805)

2018

1nF/400V

(X2 Cap)

PR0 20

PR1 19

PC5 11

PC4 12

Evalve1-Drv

7003

BC846B

1002

ATMEL-XMEGA16E5

3011

10k,5%(MF)

3012

10k,5%

(0805)

4003

Buzzer

(PKM13EPY4002-B0)

118

1,2,3

Jumper-6mm

19005

Iron L

19006

Boiler L

9009

Pump N

(Blue wire)

9010

Pump L

(Red wire)

9011

Pump N

(Blue wire)

9013

Pump N

(Blue wire)

Jumper-18mm

2033

100nF

50V

(1206)

2032

10µF

10V

(1206)

4006

Inductor

10mH

AVCC 32

2015

100nF

50V

(1206)

2014

10µF

10V

(1206)

4007

Inductor

10mH

Wiring Diagram

GC

8-13

Repair instructions

•Due to the high wattage of the iron, only the specified cord set must be used.

•Should damage be observed on the CORDSET , it must be replaced. Continued usage is not allowed.

•If STAND BOTTOM ASSY  is provided without type plate information eg. Type number, voltage etc. When replacing the

Stand Bottom Assy, engrave the type number & voltage on the type plate with a sharp object.

•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation

as laid down & officially established at this moment.

•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

. Soleplate temperature

Check the soleplate temperature is within IEC requirement.

Soleplate temperature (Deg C)

Materials, for example

Test-

point

Minimum Maximum

  All fabric types

. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.

. Water leakage / Functionality

Check that there is no water leakage from any part of product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, variable steam, SOS, ASO etc is working

properly.

. Loose part

Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.

. Fuse open circuit

When replacing fuse, to also service the water tubes which is probably choked with calc.

. SelfCheck mode

.. Introduction of SelfCheck mode

SelfCheck mode is NOT an exhaustive diagnosis, but a quick preliminary check on all the hardware function.

Further test and troubleshooting may still be required by Service Center to identify the root cause.

.. Before start SelfCheck mode, please do the following checking

. Make sure Soleplate is cold (<  °C)

. Make sure Boiler is cold (<  °C)

. Make sure Boiler is empty

. Water tank with water above min mark

. Water tank is NOT attached to the system

. Power meter in place to monitor system power

GC

9-13

Repair instructions

.. Enter Self Check Mode Process Flow Chart

Start

Press and hold Power

& ECO buttons

Turn on mains power /

Plug in mains cord without

releasing buttons

Release the two buttons,

tank empty LED will

remain on for 3 sec

Enter

Self-Check mode

successfully?

Turn o mains power /

Unplug in mains cord

Tank empty

LED turns on?

YES

Wait for at

least 5 sec

Press steam trigger twice

within 1 sec before tank

empty LED turns o

Entered

Self-Check mode

YES

If fail to enter Self-Check mode,

could be due to:

1. No power to PCBA

2. Buttons malfunction

3. Steam trigger malfunction *

4. Timing incorrect

* Refer to Trouble shooting tip #9

- trigger press is not detected

10-13

Repair instructions

Refer TS tip #4

Record down the

LEDs that light up

Check pump, buzzer,

ECO LED, Rinse LED,

Iron LED

Refer TS tip #1

Refer TS tip #2

Press Power button

Check Turbo LED

Refer TS tip #3

Check power meter:

400 ˜600W

Refer TS tip #5

Press ECO button

Technician actions

Troubleshooting tips to refer

Check steam trigger

and e-valve

Refer TS tip #9

Refer TS tip #8

Check power meter:

1500 ˜1900W

Refer TS tip #7

Refer TS tip #6

Attach water tank

Press steam trigger & hold

Release steam trigger

Check e-valve

and LEDs

Display software

version

Pump for 2 sec

Buzzer

ECO LED (green)

Rinse LED (amber)

Iron LED (blue)

Check zero-crossing

detection circuit blink simultaneously

Power LED (blue) & Tank

Empty LED (amber) slow

Power LED (blue) & Tank

Empty LED (amber) slow

blink alternately

Turbo LED (white) On

ECO LED (green ) fast blink

Turn on Iron heater for 2

sec if iron is cold

Check iron temperature

sensing circuit

Turbo LED (white) and

Tank Empty LED (amber)

slow blink alternately

ECO LED (green) remains On

Power LED (blue) On

System activities

Iron LED (blue)

slow blinks

Power LED (blue) &

Turbo LED (white)

slow blink alternately

Tank empty LED

(amber) fast blink

Turn on boiler heater

for 2 sec if boiler is cold

Check boiler

temperature

sensing circuit

ECO LED (green) and

Tank Empty LED (Amber)

slow blink alternately

Tank empty LED (Amber)

remains On

Check water level probe

Iron LED (blu e) remains On

E-valve open

ECO LED (green) and

Tank Empty LED (Amber)

slow blink alternately

•

NOK

NOKOK

Entered

Self-Check mode

Turn On:

Self-Check mode

is completed

successfully

6.4 Perform Self-Check mode Process Flow Chart

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