Philips GC9221 User manual

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

Steam Generator

GC9221

12/08

PRODUCT INFORMATION

Fast & powerful crease removal

- Soleplate: SteamGlide

- OptimalTemp

- Continiuous steam output: 120 g/min

- Steam boost: 230 g/min

- Vertical steam

- Steam pressure: Up to 5 bar

- Steam tip

- Power: 2400 W

Easy to use

- Water tank capacity: 1500 ml

- Filling and emptying water: Detachable water tank

Extra large opening door

- Refill any time

- Heat-up time: 2 min

- Hose storage: Hose storage compartment

- Cord storage: Cord storage compartment

- Power cord lenght: 1.8 m

- Cord freedom (swivel): 180 degree cord freedom

- Hose length: 1.7 m

- Safe for all fabrics: Even for delicates like silks

Calc management

- Suitable for tap water

- Calc clean solution: Easy De-calc

- Calc clean reminder

EMF & Service Information

- This product meets the requirements regarding interference

suppression on radio & TV.

- After the product has been repaired, it should function

properly & has to meet the safety requirements as officially

laid down at this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power - Iron : 800 W at 230 V

- Boiler : 1370 W at 230 V

Dimension (F-box) : 491 mm x 305 mm x 335 mm

(Depth x Width x Height)

Weight : Weight of iron: 1.2 kg

Weight of iron + base: 5 kg

Optimal Temp technology

- Delivers always perfect combination of steam and temperature

- 100% easy to use, no adjustment required

- 100% safe on all ironable garments

- 100% effective on all fabrics, no other iron is faster

- Tested and approved by independent textile experts

Always the perfect setting thanks to:

1 - Cylonic steam chamber

2 - Advanced Smart control processor

Easy De-calc

Easy De-calc cap allows hassle free & effective scale removal

to extend the life of the steam generator.

GC9221

2-12

BACKPLATE ASSY 16

SOS KNOB 13

INLAY MOLDED 17

MICRO-SWITCH ASSY 12

HOSE CORD MOUNTED

ASSY SOS 15

HOUSING & LENS

ASSY PRINTED 9

LIGHT GUIDE ASSY 10

COVER MOLDED SOS 8

DEVIATOR ASSY 3

SOLEPLATE MOUNTED

ASSY 1

Remove Screw A

Disassemble BACKPLATE SCREW PLATE 21

Remove Screws B1, B2

Disassemble BACKPLATE ASSY 16

Remove Screws C1, C2

Remove Cord clamp

Disassemble SOS KNOB COVER 18

Tip for disassembling SOS KNOB COVER 18:

Carefully insert a sharp object into the gap at the side & slowly

lift up the part

Disassemble SOS KNOB 13

Remove Screw D

Disassemble INLAY MOLDED 17

Remove Screw E

Disassemble MICRO-SWITCH ASSY 12

Remove Screw F

Disassemble HOUSING & LENS ASSY PRINTED 9

Remove Screws G1, G2

Disassemble LIGHT GUIDE ASSY 10

Remove Screws H1 - H3

Disassemble COVER MOLDED SOS 8

Remove Screws J1 - J6

Disassemble DEVIATOR ASSY 3

DISASSEMBLY ADVICE - IRON

GC9221

3-12

PARTS LIST - IRON

Pos Service code Description

4239 021 61374

4239 021 61471

4239 021 61523

4239 015 59151

4239 010 11991

4239 010 10281

4239 015 70153

4239 026 50951

4239 021 72301

4239 021 61772

4239 021 72321

4239 021 61561

4239 021 72411

4239 026 42481

4239 021 72341

4239 021 72561

4239 026 51011

4239 026 42521

4239 026 51021

4239 014 54961

4239 026 42551

Soleplate mounted assy 230 V / 800 W

Thermistor assy Iron

Deviator assy

Braided rubber hose iron

Hose clip (ID=8.7)

Hose clip-Braided rubber hose

Ryton ring

Cover molded SOS

Housing & Lens assy printed

Light Guide assy

Deco_Plate & top Cover assy printed

Micro-switch assy

SOS knob sprayed painted

SOS lever molded

Hose cord mounted assy SOS

Backplate assy

Inlay molded

SOS knob cover

Trigger molded

Trigger spring

Backplate screw cap

GC9221

4-12

EXPLODED VIEW - IRON

Rubber gasket

Micro Switch holder

Cord clamp

G1 G2

J6 J5

GC9221

5-12

DISASSEMBLY ADVICE - STAND

WATER TANK PRINTED

ASSY 58

TRAY MOLDED 53

DISPLAY COVER PRINTED

ASSY 50

STAND TOP MOLDED 45

POWER CORD STORAGE

MOLDED 42

HOSE CORD STORAGE

COMPARTMENT ASSY 43

RINSE CAP ASSY 56

RINSE HOUSING

PRINTED 39

BOILER ASSY 36

BUTTON PANEL ASSY 51

POWER BOARD PCB

ASSY 60

Remove WATER TANK PRINTED ASSY 58

Remove TRAY RUBBER CAP 54

Remove Screws K1, K2

Disassemble TRAY MOLDED 53

Remove Screws L1 - L4

Remove Screw M

Remove Screws N1 - N4

Disassemble DISPLAY COVER PRINTED ASSY 50

Remove Screws P1 – P3

Disassemble STAND TOP MOLDED 45

Remove Screws Q1, Q2

Disassemble POWER CORD STORAGE MOLDED 42

Disassemble HOSE CORD STORAGE COMPARTMENT

ASSY 43

Remove RINSE CAP ASSY 56

Remove Screws R1, R2

Disassemble RINSE HOUSING PRINTED 39

Remove Screws S1, S2, S3

Disassemble BOILER SUPPORT BRACKET MOLDED 41

Disassemble BOILER ASSY 36

Remove Screws T1, T2

Disassemble BUTTON PANEL ASSY 51

Remove Screw U

Disassemble POWER BOARD PCB ASSY 60

GC9221

6-12

PARTS LIST - STAND

Pos Service code Description

4239 021 61591

4239 021 61602

4239 026 42081

4239 015 59201

4239 010 10261

4239 026 32181

4239 021 61611

4239 029 91101

4239 021 61812

4239 021 72351

4239 026 31641

4239 026 42581

4239 026 42591

4239 021 61621

4239 000 11581

4239 026 51051

4239 026 44771

4239 014 54982

4239 021 72361

4239 026 42651

4239 021 67543

4239 021 70321

4239 021 72371

4239 026 42742

4239 015 59221

4239 015 59231

4239 021 61675

4239 015 58201

4239 021 72381

4239 021 61723

4239 021 73171

4239 015 60221

Stand bottom assy

Pump assy

De-air valve

Braided rubber hose boiler

Inox clamp

Spacer Bottom molded

Boiler assy

Electrovalve

Thermistor assy Boiler

Rinse Housing printed

Spacer top molded

Boiler support bracket molded

Power cord storage molded

Hose cord storage compartment assy

Cord set EU

Stand top molded

Tank Catch molded

Tank Catch Spring

Inlet coupling plate welded

De-air coupling molded

Display cover printed assy

Button panel assy

Front Bracket assy

Tray molded

Tray rubber cap

Rinse Rubber Bush

Rinse cap assy

O-ring

Water tank printed assy

Hall sensor PCBA assy

Power Board PCB assy

Tube seal

= changed

GC9221

7-12

EXPLODED VIEW - STAND

P1 M

Cord

clamp

GC9221

8-12

ELECTRICAL BLOCK DIAGRAM

Iron

LED

STAND IRON

Power Board

Stand Electronics

Hall Sensor

Board

UI Board

Thermistor

Pump Steam

E-valve Boiler Heating

Element

Thermal

Fuse

Thermistor

Trigger

Switch

Iron

Heating

Element

Thermal

Fuse

GC9221

9-12

WIRING DIAGRAM

LEGEND:

Female Push-on 4.8 x 0.8 mm L-shape Connector

Female Push-on 5.2 x 0.8 mm L-shape Connector

Male Tab Terminal 4.8 x 0.8 mm

Female Push-on L-shape Connector 6.35 x 0.8 mm

Piggy Back Push-on Connector 4.8 x 0.8 mm

Male Tab Terminal 6.35 x 0.8 mm

Female Push-on Connector 6.35 x 0.8 mm

Sleeve - Fiber Glass

Insulated Tab - Silicon Rubber

Ring Terminal M4.3

Splice 6.0 mm

Directly soldered on PCB

7-pin Board-in Connector 2 mm (horizontal)

7-pin Connector 2 mm (vertical)

POWER BOARD

HALL

SENSOR

BOARD

HOSCORD

FLEX ASSY IRON

BOARD

9013 (Live)

9016 (Pump-Control)

9015 (Evalve-Control)

THERMAL

FUSE (L)

THERMISTOR

TRIGGER

NEUTRAL

9014 (Live)

WA1 : PCB-Pump (L)

WA2 : PCB-Pump (ctrl)

WA7 : PCB-EV (ctrl)

WA4 : PCB-EV (L)

WA5 : PCB-Fuse (L)

WA19 : HE-Fuse (L)

WA6 : PCB-Fuse (N)

9003 (Boiler-L)

9009 (Boiler-N)

9001 (Live)

9002 (Neutral)

9018 (Iron LED)

9007

9004 (Iron Live)

9006 (To UI)

PUMP

EVALVE-EARTH

VsF

sFsF

sF mF

mF sF

sPB sM

MM#1

THERMAL

FUSE (N)

sFsF

#2#1

WA20 : HE-Fuse (N)

WA3 : EARTH WIRE_BOILER

THERM-BOILER

sPB

9012

(3.96 mm)

9017

GC9221

10-12

REPAIR INSTRUCTIONS

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE CORD MOUNTED ASSY 15 or CORD SET 44, they must be replaced.

Continued usage is not allowed.

- When replacing the MICROSWITCH ASSY 12, please dress the 2 attached wires such that they are free of tension. Pulling force

on the wires may affect the steam triggering.

- To avoid damage to the sealing & components of the BOILER ASSY 36, NEVER clean the boiler assy with vinegar, descaling

agent or other corrosive chemicals.

- When replacing ELECTROVALVE 37 or PUMP ASSY 31, please be reminded to apply loctite at the joints for good sealing.

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within below requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Soleplate temperature (Deg C)

Materials, for example Test-

point

Minimum Maximum

120 143 All fabric types

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

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