Philips GC8420 User manual

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

System Iron

GC8420

08/11

PRODUCT INFORMATION

Iron

- SteamGlide soleplate

- Steam rate max. 110 g/min

- Steam boost max. 120 g/min

- 2 dot heat up time < 75 sec

Stand

- Rotary power on knob

- Inox boiler pressure max. 5 bar

- Time to steam < 2 min

- 3 level steam selection

- Hose cord storage hook

- Cord set storage compartment

- Hose cord length 1.9 m

- Power cord length 1.8 m

- Detachable iron resting mat

- Iron carry lock

- Water tank empty light

- Detachable water tank capacity 1.6 L

EMF & Service Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- After the product has been repaired, it should function

properly & has to meet the safety requirements as

officially laid down at this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power - Iron : 800 W

- Boiler : 1200 W

Dimension (F-box) : 428 mm x 258 mm x 384 mm

Weight : 5.3 kg

SteamGlide soleplate

This specially treated soleplate is designed with 2 distinctly

different types of steam vents:

- Large vents for maximum crease removal

- Fine vents for best glide

Detachable iron resting mat

This is a heat resistant mat that can be detached from the tray.

It allows you to place your iron horizontally on the ironing

board.

Iron carry lock

Iron can be locked to the stand via a carry lock slide. This

allows you to carry the whole appliance by the handle of the

iron.

GC8420

2-8

BACKPLATE 21

INLAY 17

SOS KNOB 10

LAMP ASSY 15

MICROSWITCH ASSY 4

HOSE CORD CABLE

ASSY 13

THERMOSTAT DIAL 20

HOUSING PRINTED 6

SUB-HOUSING 9

STEAM DEVIATOR ASSY 12

COVER SOS MOLDED 3

SOS SEAL 11

SOLEPLATE

MOUNTED ASSY 1

Remove Screw A

Disassemble BACKPLATE 21

Disassemble INLAY 17

Disassemble SOS KNOB 10

Disengage Ribs of light ring

Disassemble LAMP ASSY 15

Remove Screw B

Disassemble Switch holder

Disassemble MICROSWITCH ASSY 4

Remove Screws C1, C2, C3

Disassemble HOSE CORD CABLE ASSY 13

Disassemble THERMOSTAT DIAL 20

Remove Screws D1, D2, D3, D4

Disassemble HOUSING PRINTED 6

Remove Screw E

Disassemble SUB-HOUSING 9

Disassemble STEAM DEVIATOR ASSY 12

Remove Screws F1, F2, F3

Disassemble COVER SOS MOLDED 3

DISASSEMBLY ADVICE - IRON

GC8420

3-8

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

Stand Electronics

Main Board

Thermal

Fuse

Thermal

Fuse

Pump

Boiler

Heating

Element

Steam

E-Valve

Ther-

mostat

Trigger

Switch

Iron

Heating

Element

Thermistor

Water level

Hall sensor

Board

Hall

Sensor

Pos Service code Description

4239 021 44370

4239 015 70150

4239 026 31440

4239 021 44410

4239 026 13220

4239 021 48250

4239 014 54680

4239 010 11270

4239 021 49880

4239 026 31500

4239 015 57400

4239 021 31780

4239 021 48320

4239 026 31600

4239 021 48270

4239 010 10110

4239 026 31520

4239 026 31540

4239 014 54690

4239 021 48280

4239 026 31580

Soleplate mounted assy

Ryton ring

Cover SOS molded Grey purple

Microswitch assy

Thermostat bush

Housing printed assy Blue

Compression spring (dial)

Dial sounder

Sub-housing printed Blue

SOS knob Grey purple

SOS seal

Steam deviator assy

Hose cord cable assy (SOS) Blue

Grommet Alpine white

Lamp assy (Amber light)

Hose clip

Inlay SOS Blue

Trigger SOS Grey purple

Trigger spring

Thermostat dial printed Grey purple

Backplate Blue

GC8420

4-8

EXPLODED VIEW - IRON

Light ring

Switch holder

Screw Dimension

A,C,E Ø 3.5 mm x 13 mm

B,D Ø 2.6 mm x 9.6 mm

F1 M4.0 mm x 10 mm

F2,F3 M4.0 mm x 16 mm

GC8420

5-8

DISASSEMBLY ADVICE - STAND

Disassemble TRAY RUBBER CAP FRONT 52

Disassemble TRAY RUBBER CAP REAR 51

Remove Screws J1, J2, J3

Disassemble TRAY 50

Remove Screws K1, K2

Disassemble STAND RIM 49,

RUBBER FRONT LOCK 48

Remove Screws L1, L2, M1, M2 and

disengage all connectors on PCB

Disassemble DISPLAY PANEL PRINTED ASSY 47

Remove Screws U1, U2

Disassemble REAR LOCK ASSY 58

Note:

For re-assembling, sequence is STAND TOP ﬁrst, then

DISPLAY PANEL PRINTED ASSY.

Disassemble INLET COUPLING PLATE 45

Disassemble RINSE CAP ASSY 55, RINSE BUSH 54,

RINSE RUBBER 53

Remove Screws M3, M4, N1, N2

Disassemble STAND TOP ASSY 43

Remove Screw P

Disassemble FLEX ASSY COMPARTMENT 41

Remove Screws Q1, Q2

Remove Cordset clamp

Disassemble CORDSET 42

Remove Screws R1, R2

Remove Hose-cord clamp

Disassemble HOSE CORD CABLE ASSY 13

Note:

Take note of the orientation on the hose-cord clamp

Remove Screws S1, S2, S3, S4

Remove 2 x pump support plates

Remove Inox clamp at boiler inlet collar

Disengage 2 x wire connectors on PUMP ASSY 31

Disassemble PUMP ASSY 31

Remove Screws T1, T2

Remove Nut for Earth wires

Disassemble BOILER ASSY 39

GC8420

6-8

PARTS LIST - STAND

Pos Service code Description

4239 021 48360

4239 021 48380

4239 015 58060

4239 015 58070

4239 015 58080

4239 010 10260

4239 015 58090

4239 026 32180

4239 026 31640

4239 021 49090

4239 017 09890

4239 026 32280

4239 000 10790

4239 021 48400

4239 021 48570

4239 026 31860

4239 026 31880

4239 021 48490

4239 015 58110

4239 026 31890

4239 026 31910

4239 015 58170

4239 015 58150

4239 015 58130

4239 026 31800

4239 021 48420

4239 021 48510

4239 021 48540

4239 021 49940

Stand bottom assy Alpine white

Pump assy

Inlet tube

Return tube

Braided rubber hose

Inox clamp

Boiler rubber support

Spacer bottom

Spacer top

Boiler assy

Electrovalve

Flex assy compartment

Cord set EU

Stand top assy Blue

Hall sensor PCBA assy

Inlet coupling plate Blue

De-air coupling plate

Display panel printed assy Alpine white

Rubber front lock Blue

Stand rim Alpine white

Tray Grey purple

Tray rubber cap rear Grey purple

Tray rubber cap front Grey purple

Rinse rubber Blue

Rinse bush Blue

Rinse cap assy Blue

Tank assy Blue

Iron mat assy

Rear lock assy

GC8420

7-8

EXPLODED VIEW - STAND

Screw Dimension

J,K,L,U Ø 3.5 mm x 13 mm

M,N,P,Q,R M3.5 mm x 18 mm

S Ø 2.6 mm x 14 mm

T M3.5 mm x 22 mm

GC8420

8-8

EXPLODED VIEW - STAND

Hose-cord

clamp

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