Philips GC6440 User manual

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

Limited Autonomy System Iron

GC6440

08/04

PRODUCT INFORMATION

Iron

- Coated soleplate

- Steam rate max. 100 g/min

- Steam tip

- Steam trigger

- Iron pilot light

- Vertical steam

- Overheat safety stop (Thermal fuse)

Stand

- Inox boiler pressure max. 4.0 bar

- Boiler volume max. 800 ml

- Steam ready in 6 minutes

- Hose cord storage compartment

- Hose cord length 1.7 m

- Power cord length 1.9 m

- Power on light

- Overheat safety stop (Thermal fuse)

- Iron pad

- Safety storage

- Variable steam control

EMF & Service Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- After the product has been repaired, it should function

properly & has to meet the safety requirements as

officially laid down at this moment.

TECHNICAL INFORMATION

Voltage : 230 V

Frequency : 50 - 60 Hz

Power - Iron : 800 W

- Boiler : 1370 W

Dimension : 260 mm x 385 mm x 375 mm

Weight : 3.9 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

Iron pad

A heat resistant iron pad is provided for resting the iron

during operation.

Safety storage

For safe storage, the iron can be locked to the stand tray via a

slider knob at the rear.

Variable steam control

There are 3 steam settings controlled mechanically via a steam

knob: Low, Medium, High.

GC6440

2-6

GROMMET

INLAY

BACKPLATE

MICROSWITCH

LAMP ASSY

Remove Screw A

Pull the GROMMET outwards.

Note:

Follow direction of arrow 1in Picture below.

This will disassemble INLAY-GROMMET-BACKPLATE

together.

Note:

Disassemble BACKPLATE by pressing in the direction of

arrow 2in Picture below.

Remove Screw B

Disassemble Microswitch holder

Disassemble MICROSWITCH

DISASSEMBLY ADVICE - IRON

THERMOSTAT DIAL

IRON HOUSING

IRON SUB-HOUSING

SOLEPLATE COVER

SOLEPLATE ASSY

Remove Screws C1 – C6

Remove Screws D1, D2

Disassemble IRON HOUSING

Remove Screws E1 – E4

Disassemble IRON SUB-HOUSING

Remove Screws F1 – F3

Disassemble SOLEPLATE COVER

GC6440

3-6

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

Boiler

Heating

Element

Pressure

switch

Thermal fuse

T (229°C)

Power

switch

Iron

Heating

Element

T (160°C)

Thermostat

T (250°C)

Iron

steam

Micro

switch

Solenoid

valve

Thermal fuse

T (229°C)

Pos Service code Description

4239 022 60540

4239 022 60140

4239 022 60550

4239 022 60160

4239 022 60560

4239 022 60570

4239 022 60190

4239 022 60200

4239 022 60210

4239 022 60580

4239 022 60230

4239 022 60590

4239 022 60600

4239 022 60260

4239 022 60270

4239 022 60610

4239 022 60290

4239 022 60620

4239 022 60310

4239 022 60320

4239 022 60330

4239 022 60440

Backplate

Iron cord clamp

Inlay deco

Light ring

Inlay

Grommet

Microswitch

Switch holder

Trigger spring

Trigger

Lamp assy

Iron housing

Thermostat dial

Dial sounder

Compression spring

Iron sub-housing

Thermostat bush

Soleplate cover

Braided rubber hose

Hose clip

Ryton ring

Soleplate mounted assy

GC6440

4-6

EXPLODED VIEW - IRON

E3 E4

GC6440

5-6

SAFETY CAP ASSY

STAND HOUSING BASE

STAND HOUSING SIDE

HOSE-CORD STORAGE

COMPARTMENT

POWER CORD

HOSE-CORD ASSY

CONNECTION BOX

BOILER ASSY

ELECTROVALVE

IRON TRAY

FRONT LOCK BASE

REAR LOCK BASE

ROCKER SWITCH

STEAM CONROL KNOB

FLOW REGULATOR

STAND HOUSING TOP

Remove SAFETY CAP ASSY

Note:

Empty water in boiler

Tu r n Stand assy upside down

Remove Screws G1 – G7

Disassemble STAND HOUSING BASE

Disassemble STAND HOUSING SIDE

Remove Screws H1 – H3

Disassemble HOSE-CORD STORAGE

COMPARTMENT

Remove Screws J1 – J3

Disassemble Cord clamp

Disassemble POWER CORD

Disassemble HOSE-CORD ASSY

Disassemble CONNECTION BOX

Disassemble BOILER ASSY

DISASSEMBLY ADVICE & PARTS LIST - STAND

Remove Screws K1 – K6

Disassemble IRON TRAY

Remove Screws L1, L2

Disassemble FRONT LOCK BASE

Remove Screws M1, M2

Disassemble REAR LOCK BASE

Remove Screws N1, N2

Disassemble ROCKER SWITCH BRACKET

Disassemble ROCKER SWITCH

Disassemble STEAM CONTROL KNOB

Remove Screws P1 – P3

Disassemble FLOW REGULATOR BRACKET

Disassemble FLOW REGULATOR

Pos Service code Description

4239 022 60630

4239 022 60640

4239 022 60650

4239 022 60660

4239 022 60670

4239 022 61020

4239 022 61030

4239 022 61040

4239 022 61050

4239 022 60710

4239 022 60720

4239 022 61060

4239 022 60970

4239 022 61070

4239 022 60990

4239 022 60730

4239 022 60740

4239 022 60750

4239 022 61080

4239 022 61090

4239 022 61100

4239 022 61110

4239 022 61120

4239 022 61130

4239 022 60770

4239 022 60780

4239 022 60790

4239 022 61140

Stand housing base

Rubber foot

Hose-cord storage compartment

Stand housing side

Hose-cord clamp

Stand housing top

Iron tray

Front lock base

Silicon for tray

Connection box

Safety cap assy

Slider knob

Rear lock base

Slider

Lock spring

Safety valve rubber

Rocker switch bracket

Rocker switch

Light cover (Red)

Light cover (Green)

Steam control knob

Flow regulator

Flow regulator bracket

Boiler assy

Power cord

Hose-cord assy

Electrovalve

Iron pad

GC6440

6-6

EXPLODED VIEW - STAND

G2 G3

K1 K2

K4 K5

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