Philips DST5010/10 User manual

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Document No. : CSW-07-081-20617

Steam Iron

DST5010/10

DST5020/20

DST5020/21

DST5020/30

DST5021/20

DST5030/26

DST5030/30

DST5030/80

DST5031/30

DST5040/80

GC 4541

DST5040/86

DST5041/30

GC 4564

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Document No. : CSW-07-081-20617

Contents

Page

1. Important Repair Instructions 3

2. Product Information

- Functions/ Features Information 4

- Product Matrix 5

3. Troubleshooting Guide 7

4. Disassembly and Reassembly Instructions 8

5. Service Lists 12

6. Revision History 14

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Document No. : CSW-07-081-20617

Important Repair Instructions

1. Only skilled personnel should carry out the repair.

2. Verification test to carry out as follows, to determine the problem:

a. Ensure product are properly assembled

b. Power on

c. Water Tank to be filled up to Maximum level

3. Refer to Troubleshooting guide for part repair/ replacement

4. After repaired, the appliance must function properly, following test to be carried out:

a. Power-on check

Powered ON with socket equipped with Residual Current Circuit Breaker (RCCB) or Earth Leakage Circuit

Breaker (ELCB) to ensure no electrical hazard risk to end consumer.

b. Soleplate temperature

Check the soleplate temperature is within IEC temperature.

Measure the temperature of the Soleplate after the iron has reached steady state i.e connected to the mains for

at least 15 minutes. The table below shows the temperature requirement.

Soleplate temperature (Deg C)

Minimum

Maximum

160

230

c. Water leakage

Check that there is no water leakage from any part of product during operation.

d. Functionality

Check the functionality of the product:

- Steaming & ASO (for ASO version only) is working properly.

- Buttons/ Knobs: no sluggish, jammed and loose.

- Filling Door: able to open freely and close with “click” sound

- Thermostat Dial: able to turn clockwise & anticlockwise without jammed and loose.

e. Loose part

Check that there are no loose parts such as extra screws in the product that can cause short circuit or product

malfunction.

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Document No. : CSW-07-081-20617

Product Information

Functions/ Features information

Easy to use

Water Advice

Drip stop system

In case you live in an area with hard water,

Tap water suitable

(eg: water hardness more than 8dGH), it is

Safety Auto Shut Off (for ASO version only)

Recommended to use a mixture of 50% tap water

Robust heel rest

And 50% demineralized water.

Extra large filling hole

Water Tank Capacity: 320ml

SteamGlide Plus Soleplate

Steam Glide Plus Soleplate with its advanced

Fast crease removal

titanum layer and 6 layer coating delivers ultimate

SteamGlide Plus

gliding performance over any fabric. Non-stick,

Power: 2400W ~ 2600W

scratch resistant and easy to keep clean.

Continuous steam output: 40g ~ 45 g/min

Steam boost: 160g ~ 200g

Vertical Steam

Spray feature

This features a steam boost in vertical position to

Vertical Steam

remove wrinkles in hanging garments

Drip Stop

Steam boost

The Water Tank Bottom has a Valve that is

The steam boost helps to remove stubborn wrinkles.

Controlled by a bimetal disc on the Soleplate.

Water is only released into Steam Chamber via

Product size & weight

the Tank Valve when the Soleplate temperature

Product dimension (W x H x L)

Is high enough. When the Soleplate temperature

147 x 127 x 312 mm

is too low, the Tank Valve is closed. This prevent

Weight of Iron: 1.552Kg

water from dripping onto garment.

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Document No. : CSW-07-081-20617

Product Information

Product Matrix

CTN

DST5010/10

DST5020/20

DST5020/21

*DST5020/26

DST5020/30

DST5021/20

DST5030/26

Power (W)

2400

Colour

Grey-white

Blue

Purple-pink

Pastel blue-white

Blue

Steam Output (g/min)

Steam Boost (g)

160

180

Auto Shut-Off

Yes

Ready Light Indicator

Yes

ECO Setting

Yes

Calc Solution

Calc Clean

Cord Length (m)

2.0

*2.5

2.0

2.5

Accessory / Gift included

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Product Information

Product Matrix

CTN

DST5030/30

DST5031/30

DST5030/80

DST5040/80

DST5040/86

DST5041/30

Power (W)

2400

2600

Colour

Purple-pink

Purple-black

Black

Purple-black

Steam Output (g/min)

Steam Boost (g)

180

200

Auto Shut-Off

Yes

Ready Light Indicator

Yes

ECO Setting

Yes

Calc Solution

Calc Clean

Cord Length (m)

2.0

Accessory / Gift

included

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Document No. : CSW-07-081-20617

Troubleshooting Guide

Problem

Possible root cause

Solution

No heating/ No power

Soleplate

Replace Soleplate Mtd Assy with Cover and

replace Mainscord, apply Heat Sink Paste to Live &

Neutral wire.

Mainscord

Replace Mainscord, apply Heat Sink Paste to Live &

Neutral wire.

ASO (for ASO version)

Replace ASO

Water leaking

Water Tank Assy

Replace Water Tank Assy

Soleplate

Replace Soleplate Mtd Assy with Cover and

replace Mainscord, apply Heat Sink Paste to Live &

Neutral wire.

Filling Door jammed/ can not

close or open/ bounce up

Inlay Assy

Replace Inlay Assy

No Steam

Soleplate

Replace Soleplate Mtd Assy with Cover and

replace Mainscord, apply Heat Sink Paste to Live &

Neutral wire.

No spray

Water Tank Assy

Spray Knob

Replace Water Tank Assy

Replace Spray Knob

No SOS

Soleplate

Water Tank Assy

SOS Knob

Replace Soleplate Mtd Assy with Cover and

replace Mainscord, apply Heat Sink Paste to Live &

Neutral wire.

Replace Water Tank Assy

Replace SOS Knob

Backplate damaged/ cracked

Backplate Assy

Replace Backplate Assy & Mainscord, apply Heat Sink

Paste to Live & Neutral wire.

T’stat Dial tight/ loose

T’stat Dial

Bullet Molded

Bullet Spring

Replace T’stat Dial

Replace Bullet Molded

Replace Bullet Spring

Not lighting up

Lamp Assy

Replace Lamp Assy

Part damaged, broken, short

molding, cosmetic defect &

sharp edges

Tank Top Seal

SOS Knob

Spray Knob

Backplate

Ball Swivel

T’stat Dial

Bullet Molded

Bullet Spring

Replace Tank Top Seal

Replace SOS Knob

Replace Spray Knob

Replace Backplate

Replace Ball Swivel

Replace T’stat Dial

Replace Bullet Molded

Replace Bullet Spring

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Document No. : CSW-07-081-20617

Disassembly Instructions

Before dismantling :

Ensure the plug is disconnected from the mains and Soleplate is not hot.

Remove Screw A

Remove Backplate 10

Remove 2x Screw B & Clamping Plate

Remove Lamp Assy 2 & disconect all wires

Remove SOS Knob 7 & Spray Knob 8

Open up Filling Door, remove Screw C

Remove Inlay Assy 9

Remove Tank Top Seal 3 &

ASO 6 (ASO version)

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Remove T’stat Dial Prted 12

Remove Bullet Molded 13 & Spring Bullet 14

Remove 2x Screw D

Remove Water Tank Assy 4

Remove T’stat Bush &

Soleplate Mtd Assy with Cover 1

Remove Mainscord 15 & Ball Swivel 11

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Document No. : CSW-07-081-20617

Reassembly Instructions

Cautions:

a. Before fastening screw, relocate the screw with first thread. Once done fasten the screw.

b. Do not drop, hit or knock the ASO (for ASO version only).

c. Ensure there is click sound after Connector to Terminal engage. Refer to wiring diagram for detail.

d. Take note of live part (red & blue wire) must apply with Heat Sink Paste after wire dressing on area as shown.

Notes: Heat Sink Paste –Dow Corning 340 Heat Sink Compound to be used.

Assemble Backplate 10

Assemble Ball Swivel 11

Assemble Mainscord 15 & connect all wires

Apply Heat Sink Paste

Assemble T’stat Bush to Soleplate Mtd Assy

with Cover 1

Assemble Water Tank Assy 4

Assemble ASO (ASO version only),

connect wire & assemble Lamp Assy 2

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