Philips Maestro DS9600 User manual

ervice Manu

Published by AVS 0639 Service RCS Subject to modification 3104 205 5026-1

MAESTRO

TABLE OF CONTENTS Page

Specifications..................................................................................... 1

MechanicalInstructions SetDisassembly.................................... 2

Mechanical Instructions SetRe-assembly................................... 3

Explodedview& Mechanical Parts list............................................ 4

Explodedview - Dockingstation....................................................... 5

Electricaldiagrams-Docking station............................................. 6

Mechanical instructions & Set Disassembly.................................. 7

Mechanical & Electrical Parts list - Docking station..................... 8

TSU9600/00/05/37/79

DS9600

1-1

A.GENERALREQUIREMENTS

Operatingtemperature : between 5 °C and 45 °C

Storagetemperature : between-25 °Cand +70°C

Atmosphericpressure : 96 K Pa ± 6 K Pa

Relativehumidity : between 40 and 80 %

Transmittedcode : RC5, RC6,andlearnable format

Infraredwavelength: : 950nm ± 50nm.

ESD : with 8 kV applied to the outside, RC placed

ongrounded plane,no damage orfunctional

failures.

Items notmentioned :According UAW-422.

B.ELECTRICALREQUIREMENTS

Nominalbatteryvoltage : 3.7 V (Li-Ion battery pack)

Operatingvoltage : +4.2 ® 3.0 V (Li-Ionbattery pack)

:+5V (mainadaptor)

Leakagecurrent atnominal : £ 5 mA.

batteryvoltage(sleep mode)

Batterylifetime : 2 hrs continuous use.

Transmitted intensity on axis : ³ 70mW/Sr.

atnominal batteryvoltage

Totalopeningangle horizontal, : ± 22.5° Ie ³ 12mW/Sr.

verticalat nominalbatteryvoltage

Standby time : 1 day

C.PRODUCT DESCRIPTION

Maestro is a touchscreen LCD remote control with the following key characteristics:

- Colouractive matrixtouchscreen TFT LCDwith whiteLEDbacklight

(640x480, 16bit color)

- Backlight brightness control

- LCDrefresh rate60-80Hz

- Back lighted hard buttons

- Innovative,customizableuser interface

- Downloadableuniversaldatabase

- Smartpower management

- IRlearning distance:10…2.5cm @+-40degrees

- Learningfrequency 17kHz-1MHz.

- EmbeddedLi-Ion batterywithbuild-in recharger, 2100mAHcapacity

- 16-bitAudioDAconverter forCD-likesound quality

- USBdevice forconnection with PC

- IEEE802.11b/g WIFI moduleembedded

- Monoloudspeaker

- 64 MB Flash memory

- 64 Mbytes SDRAM

- 266MHzMX21Dragonball processor.

2-1

MECHANICALINSTRUCTIONS

3.Remove 5 x screw (Torxscrew M2x10).

SetDisassembly

3.Remove thebottompart coveritem 20by pullingit (bottomside)

on the place as shown in the picture.

3.overviewguideholes.

(for info only)

3.overviewguideline.

(for info only)

Note that battery is accessible now for replacement !

for replacement see: Set re-assembly on page 3-2

it is recommanded to order the battery (item 251) same

with a new approbation sticker (item 676) and new

rubber feets (item 07).

Battery replacement set: 1 X item 251

1 X item 676

2 X item 07

1.Remove carefullytheapprobation sticker

item 676 with the help of a label remover. 2.Remove onerubberfeet item07

on the right upper corner to make

the screw accessible.

locationofadhesive

Damperitem 06

2-2

MECHANICALINSTRUCTIONS

SetDisassembly

5a. Disconnect PB (item 1002) to release the flex-cable

(unlock connector 1003 with the help of a pincet). 5b. Take battery out, disconnect battery plug

(item 251) on connector 1701

4.Remove PB(item 1002)includesdocking

insert (item 22) by release the two

“plastic snap hooks” as shown in the picture.

5c.Remove 2Xscrews(Torxscrew M2X8)

on the position as shown in the picture.

6. - Release bottompart (item 02) from toppart (item 01).

step 1: very important is to start up with one of the “sides”

as shown in the picture.

- Put a sharp knife between toppart and bottompart and use

this as a lever to separate the two parts.

- Important: push up the bottompart compared with the toppart

to unlock the plastic snaps in the holes (bottompart).

2-3

MECHANICALINSTRUCTIONS

SetDisassembly

7. - Release bottompart (item 02) from toppart (item 01).

step 2: continue with the “top” as shown in the picture.

- Put a sharp knife between toppart and bottompart and use

this as a lever to separate the two parts.

- Important: push up the toppart compared with the bottompart.

to unlock the plastic snaps in the holes (bottompart).

8. - Release bottompart (item 02) from toppart (item 01).

step 3: continue with the “other side” as shown in the picture

- Put a sharp knife between toppart and bottompart and use

this as a lever to separate the two parts.

- Important: push up the bottompart compared with the toppart

to unlock the plastic snaps in the holes (bottompart).

9. - Release bottompart (item 02) from toppart (item 01).

step 4: finally continue with the “under side” as shown

in the picture.

- Put a sharp knife between toppart and bottompart and use

this as a lever to separate the two parts.

- Important: push up the toppart compared with the

bottompart. (as shown in the picture).

10a.Disconnect thespeaker plug(connector1601).

10b unlock connector 1402 with the help of a pincet and release

the flex-cable from the touchscreen (item 10).

2-4

MECHANICALINSTRUCTIONS

SetDisassembly

11.Torelease thePB (item1001),remove

5 X screws (Torx M2X6) as shown in

the picture.

item 08

keymat stdby

item 09

keymat cursor

item 13

lowerkey hinge

item 25

springpen

item 01

toppart sub assy

12.Removethe followingcomponentsfrom

the toppart sub assy (item 01).

13.Removethe followingcomponentsfrom

the toppart sub assy (item 01)

Be carefully:

item 01 + item 10

toppart sub assy + touchscreen

preserve this subsam assy for the rest

untouched!!.don’tremove anythingelse

as mentioned in this list.

item 28

Cursor holder

TSU9600

item 27

Cursorring assy

TSU9600

remove 2 Xscrew

M2X4

item 05

Backlight key

2-5

MECHANICALINSTRUCTIONS

SetDisassembly

200

Overview mechanicaltoppartcomponents.

1001

254

1002 22 33

Set Disassembly components.

254

13*

Overviewsnapholes inbottompart.

(for info only)

17 16

Set Disassembly and Re-assembly

2-6

MECHANICALINSTRUCTIONS

release the LCD bezel item 17 from PB 1001,

push downwards to unlock the 4 plastic snaps in

the snap holes as indicated in the picture.

Replacement off touchscreen

release the flex cable from LCD item 16 to unlock the

connector 1401 by till up the lid from connector 1401

(90 degrees), and take the LCD module out the LCD

bezel(item17).

item 17

LCDbezel item 16

LCDmodule

For LCD re-assembling use the opposite

sequence order and finally lock connector

1401 by pushing the lid from connector 1401

down again.

Replacement off LCD module item 16

item 01 + item10

servicesubsam touchscreen

Forservice people,the toppart(item 01)same withthe touchscreen(item 10)is alreadyprepared as

“subsampart” ancanbe orderedunderthe codenumber3104207 15620

Incase ofreplacement followthe instructionsSet Re-assemblyon page3-1

top

3-1

MECHANICALINSTRUCTIONS item 01

toppart sub assy

includestouchscreen

(item 10)

item 28

Cursor holder

TSU9600

add 2 X screw

M2X4

item 27

Cursorring assy

TSU9600

1. take toppart assy item 01

2. mount Cursor ring item 27

3.mount Cursorholder item28

4.Add2 Xscrew (TorxM2X4)on theposition

as shown in the picture

item 08

keymat stdby

item 09

keymat cursor

item 25

springpen 5. mount spring pen item 25

6. mount keymat cursor item 09

7. mount keymat stdby item 08

8. mount lower key hinge item 13

9. mount Backlight key item 05

(as shown in the picture)

item 13

lowerkey hinge

10. mount PB item 1001 in the bottompart

11. add 5X screws(Torx M2X6)onthe

position as shown in the picture.

Note that these 5 screw holes on the PB

are indicated with white circles

(service painting).

Set Re-assembly

item 05

Backlight key

3-2

MECHANICALINSTRUCTIONS

Set Re-assembly

mount the flex cable from touchscreen into

connector 1402 and lock the connector.

12. take the bottompart item 02.

13. plug in the speaker plug (item 254) to connector 1601.

14. plug in the flex cable touchscreen into connector 1402.

15. lock connector 1402.

16. place the bottompart to the toppart.

17. push the bottompart in such a way that the

plastic snaps from the toppart are fixed into

the snap holes from the bottompart.

18. add 2 X screw Torx M2X8 on the position as

indicated in the picture.

19. take PB item 1002.

20. take the flex cable item 8000 and put them

into connector 1003 from PB item 1002.

21. lock connector 1003.

22. take battery item 251.

23.plug battery plug into connector1701.

24. place battery in the battery holder position.

from the bottompart. Turn the battery until

it’s becomes in an mechanical free

position (clamp free !), so that the battery

can move (turn)a little bit.

connectthe speakerplug intoconnector 1601

item 8000

flex cable

screw screw

Battery

item 251

PB item 1002

Docking insert

item 22 On-Offswitch

item 33

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