Phase II+ 900-365 User manual

900‐365/900‐366

 DigitalRockwellHardnessTesters 

InstructionManual

21IndustrialAve    UpperSaddleRiver,NJ.07458

Tel:(201)962‐7373    Fax:(201)962‐8353

E‐Mail:info@phase2plus.com

WebSite:http://www.phase2plus.com

Contents

1 General description…………………………………………………………... 2

2 Key performance parameters………………………………………………. 2

3 Basic configuration and structure…………………………………………. 3

3.1 Standard configuration………………………………………………………. 3

3.2 Structure schematic diagram……………………………………………….. 3

4 Installation and adjustment…………………………………………………. 4

5 Operating methods…………………………………………………………… 4

5.1 Testing preparation…………………………………………………………… 4

5.2 Test parameters setting……………………………………………………… 5

5.2.1 Scale selection………………………………………………………………… 5

5.2.2 Load dwell setting…………………………………………………………….. 6

5.2.3 Auxiliary functions……………………………………………………………. 6

5.2.4 Communication status setting……………………………………………… 9

5.2.5 Buzzer for key…………………………………………………………………. 9

5.2.6 Browse through/print the track record……………………………………. 9

5.2.7 Time setting……………………………………………………………………. 10

5.3 Testing………………………………………………………………………….. 10

5.3.1 The preload loading………………………………………………………….. 10

5.3.2 Automatic testing……………………………………………………………... 10

5.3.3 Unloading………………………………………………………………………. 11

5.4 Shut down………………………………………………………………….…... 11

6 Maintenance and attentions………………………………………………… 11

DoNotDiscardShippingCrateasThisMay

beNeededforFutureTransportation.

Use adjustable feet to level the machine. Be sure to lock nuts when completed.

The weights must sit flush in the groove of the support saddle

The two pins in the weights should be symmetric.

Don’t turn in any other direction.

All weights should unobstructed while taking a test.

The chart above explains which weights get supported when taking a particular Rockwell test.



RockwellBIndentor

1/16” Carbide Ball RockwellCIndentor

Diamond

IncludedIndentors:

1Generaldescription

The900‐365&900‐366DigitalRockwellHardnessTesterscanbeuseddirectlytomeasureall

regular Rockwellhardnessscalesanditcanquicklyconvert thathardnessvalueintoHB,HV,

HLD, HK and σbvalue.Loadedwithmanyusefulfeaturessuchasultrapreciseresults, wide

measuringrange,automatictestforcechangeaccordingthescale selection, automatic main

testforceloading/unloading,highresolutiondigitaldisplayandautomaticprinting.The

900‐365/366issuitablefortestinghardnessofcarbonsteel,alloysteel,castiron,nonferrous

metalsandengineeringplastics.

Thetestermeetsthefollowingstandard:ASTME18,ISO6508‐2,andBSENISO6508‐2.

2Keyperformanceparameters

Preload：98.1N（10kgf）

Totaltestforce： 588.4N(60kgf)，980.7N(100kgf)，1471N(150kgf),

Scales：HRA，HRB，HRC，HRD，HRE，HRF，HRG，HRH，HRK，HRL，HRM，HRP，HRR，HRS，HRV

Loadcycle：3～8s

Loaddwellduration：2～50s

Resolution：0.1HR 

Display：HighdefinitionbacklightLCD

Operation：Menuselectable,Membranekeypad

Auxiliaryfunctions：Upper/lowerlimitssetting&alarming, 

Datastatistics,Avg.,Max.,Min.,S,R, 

Scaleconversion,HV,HB,σb, 

CurvedsurfaceAutoCorrection

Dataoutput:Built‐inMiniPrinter

Memory:Max500itemsoftestresultsstoredautomatically

TestingCapacity：900‐365:Vertical:7.87”  ThroatDepth:6.50” 

TestingCapacity：900‐366:Vertical:16.5”  ThroatDepth:7.87” 

Dimensions:900‐365:Height: 28.34” Width:7.87”  Depth:  21.60” 

(550mm×200mm×720mm)

Dimensions900‐366:Height: 39.37” Width:11.02”  Depth:  23.60” 

(1000mm×280mm×600mm)

Powersupply:singlephase,AC,110V,50～60Hz,4A

Netweight：900‐365:220lbs  (100kg)   900‐366:330lbs(150kg)

OptionalCabinet/SupportStand

3 Basic configuration and structure

3.1 Standard configuration

BaseMachine 1

Standard hardness block for B scale 1

Standard hardness block for C scale 3

1/16″Carbideball indenter 1

120°cone diamond indenter 1

Mounting screws for indenter 2

Flat anvil 1

“V ”shape anvil 1

Power supply plug 1

Screwdriver 1

Dust cover 1

3.2 Structure schematic diagram

1- screen and keyboard

2- indenter

3- anvil

4- leadscrew and protecting sleeve

5- handwheel

6- weights( in the tester)

7- switch and power panel

8- printer

Figure 3.1

4 Installation and adjustment (900-365 only)

4.1 Remove wood crate top by removing 1each bolt from bottom left and right side of crate and

lifting up crate, then remove the three M10 screws from the underside of the base. Lift the

machine very carefully from the bottom. Remove the tool kit containing the weights and

other accessories.

4.2 The machine should be mounted on a firm bench or table in a clean area, free from vibration

or shock, recommended height is 30”. A hole must be drilled in the top of the work bench to

allow maximum travel of lead screw. Refer to figure 4.1.

4.3 Place the tester on the prepared bench, turn the hand wheel counter-clockwise to lower the

anvil, remove the anti vibration pad; then place a flat anvil in the lead screw and place a

level with the precision of 0.2mm/m on the anvil, adjust the levelling feet of tester to make

the level within +/- 1mm/m, then lock the nuts. Note: This is very important. The

load change will be affected if the machine is not leveled properly

Figure 4.1

4.4 For installation, open the upper cover and back cover of tester, then remove all the packing

materials and suspending weight at the V groove of the lever. Make sure the blade should be

correctly placed in the V groove.

4.5 Reinstall the upper and back cover and connecting the power supply wire.

5 Operating methods

5.1 Testing preparation

Switch on the machine and then the tester will self check. The relative information such as type,

series number, software version will be displayed on screen. Tester will come to main menu after

self-checking; current test parameters will be displayed on screen, and the status at the previous test

will be automatically stored. Figure 5.1.1 is a typical status of Rockwell C testing parameter;

showing the current scale, indenter type should be selected according to the current scale, test force,

load dwell duration, as well as current time.

155

580

Model No. 900-366Model No. 900-365

For900‐366Only!

Figure 5.1.1

When selecting a particular scale, pay attention to the Indentor that is shown on the display. If the

display shows Diamond as above, then you must install the supplied Diamond Indentor in the

machine. When installing indenter, make sure the surface of the diamond shank is clean. Install

diamond and tighten set screw.

The test force selection is automatically done by the machine once a scale has been chosen.

See details in 5.2.1.

The test can be performed directly according to the procedure 5.3 if all parameters match your

requirements; following procedures should be observed if the modification is necessary.

5.2 Test parameters setting

Press “Setup” key, figure 5.2.1 will be shown on the display, the parameter setting is ready.

5.2.1 Scale selectionPress“”or“ ”key to move cursor to “1” in figure 5.2.1, press “ ”

key and the cursor will begin at“HRC”. Press “”o r“ ”key at this time to scroll through the

optional 15 Rockwell scales HRC、HRA、HRB、HRD、HRE、HRF、HRG、HRH、HRK、HRL、HRM、HRP、

HRR、HRS、HRV will be appear in sequence. When the desired scale appears as figure 5.2.2, press

“”to confirm. At this time test force will be changed automatically according the confirmed

scale.

Press “Setup” key to return to figure 5.1.1；or press “ ”or“ ”key to reset the other parameters.

Figure 5.2.1 Figure 5.2.2

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