PFlow Industries B Series Quick start guide

15719-0001 | Rev F | 2018-11-15 | Printed in the U.S.A.

Customer:

Job Number:

Important:

Read this entire manual.

Important safety information

is included.

Before starting the installation,

verify the job site dimensions and the

dimensions of the delivered materials

against the PFlow Industries, Inc.

General Arrangement (GA) drawing.

The illustrations depicted in this manual

are not to scale or detail. The illustrations

are for reference only.

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

B Series | Box Lift

Owner’s, Installation,

and Maintenance Manual

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Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

1. Contact Information 15705-0011 1 | 1

2. General Information 15710-0004 2 | 1

Introduction 2 | 1

General Overview 2 | 1

Code Requirements 2 | 1

Parts 2 | 1

Service 2 | 1

Feedback 2 | 1

3. Warranty Information 15710-0014 3 | 1

Parts and Labor 3 | 1

'HÀQLWLRQV 3 | 1

Warranty 3 | 1

Exclusions 3 | 1

Obligation 3 | 1

Liability 3 | 2

Warranty Procedures 3 | 2

Pre-Authorization 3 | 2

Invoices 3 | 2

4. Important Safety Information 15719-0004 4 | 1

Read the Entire Manual 4 | 1

Intended Purpose 4 | 1

Safety Alert Symbols 4 | 1

Danger Statements 4 | 2

Warning Statements 4 | 2

Caution Statements 4 | 4

Electrical Safety Precautions 4 | 5

De-energize the Circuit 4 | 5

Electrical Safety Precautions 4 | 6

Working on Energized Circuits 4 | 6

Notes for the Installation Electrician 4 | 6

5. Glossary 15719-0005 5 | 1

Unique Descriptions and Names 5 | 1

Identifying Call Outs 5 | 6

Table of Contents

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www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

(OHFWULFDO6WDQGDUGVDQG'HÀQLWLRQV 15709-0085 6 | 1

Field Electrical Wiring Standards 6 | 1

'HÀQLWLRQV 6 | 1

Requirements 6 | 1

Electrical Ruling Bodies 6 | 2

PFlow’s Standard 6 | 2

Outdoor Application 6 | 2

Corrosive Application 6 | 2

Hazardous Location 6 | 3

&ODVV'HÀQLWLRQV 6 | 3

'LYLVLRQ'HÀQLWLRQV 6 | 3

Group Designations 6 | 3

7. Equipment Arrival and Unpacking 15719-0006 7 | 1

Arrival 7 | 1

Inspection 7 | 1

Transportation Damage and Claims 7 | 1

Shipping Photograph Examples 7 | 2

Shipping Packet 7 | 3

Return Goods Authorization (RGA) 7 | 3

Warranty Work 7 | 3

Recommended Tools 7 | 4

8. Pre-Installation Responsibilities 15710-0008 8 | 1

End User Responsibilities 8 | 1

End User and/or Mechanical and/or Electrical

Installer Responsibilities

8 | 1

Mechanical Installer Responsibilities 8 | 2

Electrical Installer Responsibilities 8 | 2

9. Job Site General Arrangement (GA) Review 15710-0011 9 | 1

10. Frequently Asked Questions 15710-0011 10 | 1

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Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

11. Mechanical Overview 15719-0008 11 | 1

Modular Steel Enclosure Frame 11 | 1

Carriage 11 | 1

Motor Drive Assembly 11 | 2

Lift Chains 11 | 2

Spring-loaded Safety Pin Function 11 | 3

12. Electrical Overview 15719-0007 12 | 1

Main Control Panel 12 | 1

Push-button Stations 12 | 1

Main Disconnect Switch 12 | 1

Motor Assembly 12 | 2

Limit Switches 12 | 2

13. Sequence of Operation 15719-0009 13 | 1

Important Safety Information 13 | 1

Begin Sequence 13 | 2

To Operate the Lift 13 | 4

14. NORD Motor Operation and Maintenance 15719-0010 14 | 1

Important Safety Information 14 | 1

Terms 14 | 1

Environment 14 | 2

Ambient Temperature 14 | 2

Labeling 14 | 3

Type Code 14 | 3

Reducer Nameplate 14 | 4

Motor Options and Nomenclature 14 | 5

Operation of the Brake 14 | 6

Hand Release Lever 14 | 6

Brake Inspection 14 | 7

Adjust the Air Gap 14 | 8

Troubleshooting the Brake 14 | 9

Removing the Brake 14 | 10

Brake Pad Replacement 14 | 11

Required Tools 14 | 11

Replacement Procedure 14 | 11

Troubleshooting the Reducer 14 | 12

Table of Contents

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www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

15. Cleaning 15709-0088 15 | 1

Important Safety Information 15 | 1

Cleaning 15 | 1

16. Preventive Maintenance and Schedule

Checklist

15719-0011 16 | 1

Important Safety Information 16 | 1

Checklist 16 | 2

17. Troubleshooting 15719-0012 17 | 1

Important Safety Information 17 | 1

Troubleshooting 17 | 2

18. Recommended Spare Parts 15719-0013 18 | 1

19. Parts 15719-0014 19 | 1

Safety Stop Pin Assembly 19 | 1

Roller Assembly 19 | 2

GAL Interlock Assembly 19 | 3

Lower Frame Assembly 19 | 4

Miscellaneous 19 | 4

Push-button Station 19 | 5

Limit Switch 19 | 5

20. Recommended Storage Requirements 15719-0015 20 | 1

Environment 20 | 1

Stacking 20 | 1

Long Term Storage 20 | 1

Storage for Longer than Six Months 20 | 2

Equipment Manuals 20 | 2

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Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

21. Placement 15719-0016 21 | 1

Important Safety Information 21 | 1

Verify Job Site Dimensions and Carriage

Orientation

21 | 1

Mark Alignment 21 | 1

Move the First Level Module into Position 21 | 2

Anchor the First Level Module 21 | 3

Stack and Attach the Middle Module(s) 21 | 3

Stack and Attach the Second Level Module 21 | 3

22. Bracing 15719-0018 22 | 1

Important Safety Information 22 | 1

Required Anchoring and Bracing Guidelines 22 | 1

Side-to-Side and Front-to-Back Bracing 22 | 2

Bracing Supplies 22 | 2

Anchoring Guidelines 22 | 3

23. Installation 15719-0017 23 | 1

Important Safety Information 23 | 1

Install Push-button Stations 23 | 2

Connect the First Level Push-button Station 23 | 2

Connect the Second Level Push-button Station 23 | 3

Connect the Limit Switches and the Door

Interlock Cables

23 | 3

Install Lift Chains 23 | 4

Adjust Safety Pins 23 | 5

24. Signage Locations 15719-0019 24 | 1

25. Start-up Procedures 15719-0020 25 | 1

Start-up Procedures 25 | 1

&RQÀUP(PHUJHQF\6WRS6DIHW\2SHUDWLRQ 25 | 1

&RQÀUP0RWRU5RWDWLRQ 25 | 1

Inspect for Binding 25 | 2

&RQÀUP&DUULDJH6WRSVDUH/HYHOZLWKWKH'RRU 25 | 2

&RQÀUP'RRU,QWHUORFN2SHUDWLRQ 25 | 2

&RQÀUP3XVKEXWWRQ2SHUDWLRQ 25 | 2

Conduct a Load Test 25 | 3

26. Installation Completion Checklist 15719-0021 26 | 1

27. Installation Questionnaire 15708-1500 27 | 1

$FFHSWDQFH&HUWLÀFDWH95& 15710-0017-VRC 28 | 1

Table of Contents

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www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Safety Data Sheets

Description Document # Revision

Bill of Material Sheets

Document #

Option Drawings

Descriptions Document # Revision

Customer Information

Customer Name Job Number

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Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Customer Information

Customer Name Job Number

Job Drawings

Description Document # Revision

Electrical Drawings

Description Document # Revision

15705-0011 | Rev H | 2018-04-01 | e-mail psd@pow.com Section 1 | 1

Section 1 | Contact Information

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

PFlow Industries, Inc.

6720 N. Teutonia Avenue

Milwaukee, Wisconsin 53209

Oce

Phone: 414-352-9000

Fax: 414-352-9002

Product Support Department

e-mail: psd@pow.com

Sales

e-mail: sales@pow.com

For a list of contact personnel visit the PFlow Industries, Inc. website at:

http://www.pow.com/contact-us/

PFlow Industries, Inc. reserves the right to make changes or improvements to

the standard model line at any time. PFlow Industries, Inc. reserves the right

to make changes to subsequent editions of the manual without prior notice to

holders of this edition.

No part of this manual may be reproduced or used in any form without

expressed written permission from PFlow Industries, Inc.

This publication may be photocopied by the original purchaser of the

VRC. Any other type of reproduction is prohibited without express written

permission from PFlow Industries, Inc.

All trademarks referenced in this manual are the property of their

respectiveowners.

Mechanical or electrical modications performed on the VRC not approved

by PFlow Industries, Inc. may void any warranty and/or service agreements.

Please contact the PFlow Product Support Department for assistance with

service modications.

Training is available upon request from the Product Support Department.

Half-Day, Full-Day, and Two-Day sessions are customized to t specic needs -

either for a single VRC type or for the entire product line.

On-site supervision services are available from the Product Support

Department. Contact our Field Operations Manager for more details.

This manual is written in American English.

Documentation

Trademarks

Training

On-site Supervision

Source Language

System

Modications/

Disclaimer

Section 1 | 2 15705-0011 | Rev H | 2018-04-01 | e-mail psd@pow.com

Section 1 | Contact Information

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

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