Pfeiffer Vacuum MVP 015 2 User manual

OPERATING INSTRUCTIONS

Translation of the Original

MVP 015–2

Diaphragm pump

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to

support you with its performance, perfect operation and without impacting your individual

application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. From this

extensive, practical experience we have gained a large volume of information that can

contribute to efficient deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/42

Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 7

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 9

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 12

2.4 Limits of use of the product 13

2.5 Proper use 13

2.6 Foreseeable improper use 13

2.7 Personnel qualification 14

2.7.1 Ensuring personnel qualification 14

2.7.2 Personnel qualification for maintenance and repair 14

2.7.3 Advanced training with Pfeiffer Vacuum 14

3 Product description 15

3.1 Function 15

3.1.1 Drive 15

3.1.2 Pumping system 16

3.1.3 Cooling 16

3.1.4 Gas ballast 16

3.2 Connections 16

3.3 Identifying the product 16

3.4 Scope of delivery 16

4 Transportation and Storage 17

4.1 Transporting the vacuum pump 17

4.2 Storing the vacuum pump 17

5 Installation 18

5.1 Installing the vacuum pump 18

5.2 Connecting the vacuum side 18

5.3 Connecting the exhaust side 18

5.4 Establishing mains connection 19

6 Operation 21

6.1 Putting the vacuum pump into operation 21

6.2 Switching on the vacuum pump 21

6.3 Operating the vacuum pump with gas ballast 22

6.4 Switching off the vacuum pump 22

7 Maintenance 23

7.1 Maintenance instructions 23

7.2 Checklist for inspection and maintenance 24

7.3 Change the diaphragms and valves 25

7.3.1 Dismantle the diaphragm head and valves 25

7.3.2 Cleaning and replacing the diaphragms and valves 26

7.3.3 Mount the diaphragm head and valves 26

7.4 Cleaning the gas ballast valve 26

Table of contents

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7.5 Replacing device fuses 27

8 Decommissioning 29

9 Recycling and disposal 30

9.1 General disposal information 30

9.2 Dispose of diaphragm pumps 30

10 Malfunctions 31

11 Service solutions by Pfeiffer Vacuum 33

12 Spare parts packs 35

13 Accessories 36

13.1 Accessory information 36

13.2 Ordering accessories 36

14 Technical data and dimensions 37

14.1 General 37

14.2 Technical data 37

14.3 Substances in contact with the media 38

14.4 Dimensions 38

Declaration of conformity 40

Table of contents

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List of tables

Tbl. 1: Stickers on the product 8

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Permissible ambient conditions 13

Tbl. 4: Connection description of the diaphragm pump 16

Tbl. 5: Permissible voltage range for reversible single-phase motor 20

Tbl. 6: Typical service life with normal use 23

Tbl. 7: Maintenance intervals 24

Tbl. 8: Troubleshooting on diaphragm pumps 32

Tbl. 9: Spare parts 35

Tbl. 10: Accessories MVP 015-2 36

Tbl. 11: Conversion table: Pressure units 37

Tbl. 12: Conversion table: Units for gas throughput 37

Tbl. 13: Technical data, MVP 015-2 38

Tbl. 14: Materials that make contact with the process media 38

List of tables

5/42

List of figures

Fig. 1: Position of the stickers on the product 9

Fig. 2: Diaphragm pump design 15

Fig. 3: Voltage selector switch on the terminal box 20

Fig. 4: Gas ballast valve 22

Fig. 5: Diaphragm head and valves 25

Fig. 6: Gas ballast valve 27

Fig. 7: Device fuses 28

Fig. 8: Spare parts 35

Fig. 9: Dimensions MVP 015-2 | PK T05 100 38

Fig. 10: Dimensions MVP 015-2 | PK T05 103 39

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

Designation Document

Declaration of conformity A component of these operating instructions

1.1.2 Variants

These instructions apply to diaphragm pumps of the AC series:

●MVP 015-2 as standard version

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

About this manual

7/42

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meaning.

D-35614 Asslar

Mod.

P/N

S/N

MVP 015-2

PK T05 100

xxxxxxxxx

Made in Germany 2019/10

S (N )

Mass

20.7m /h

120 W

6.5 kg

100–115/207–236 V AC, 50/60Hz

Rating plate

Rating plate of the diaphragm pump

Vor Inbetriebnahme: Vorhandene Netz-

spannung am Spannungswahlschalter

der Pumpe einstellen

(siehe Betriebsanleitung).

Electrical connection: Set supply

voltage on voltage selection switch

(see operating instructions).

Information on voltage selector switch

This sticker indicates the necessity to adjust the existing mains

voltage on the voltage selector switch before commissioning.

warranty seal

Closure seal

The product is sealed ex-factory. Damaging or removing a clo-

sure seal results in loss of the warranty.

Tbl. 1: Stickers on the product

About this manual

8/42

Fig. 1: Position of the stickers on the product

1 Rating plate 3 Closure seal

2 Information on voltage selector switch

1.3.4 Abbreviations

Abbreviation Meaning in this document

AC Alternating current

DN Nominal diameter (from the French: diamètre nominal)

EPDM Ethylenepropylene diene-monomer rubber

MVP Diaphragm vacuum pump

NN Mean sea level

PA Polyamide

PE Polyethylene

Earthed conductor (protective earth)

PVC Polyvinyl chloride (PVC)

WAF width across flats

Tbl. 2: Abbreviations used in this document

About this manual

9/42

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. As far as appli-

cable, all unit life cycle phases have been considered.

Risks during transport

WARNING

Danger of serious injury due to falling objects

Due to falling objects there is a risk of injuries to limbs through to broken bones.

►Take particular care and pay special attention when transporting products manually.

►Do not stack the products.

►Wear protective equipment, e.g. safety shoes.

Safety

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Table of contents

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