Pfeiffer Vacuum ACP 15 User manual

OPERATING INSTRUCTIONS

Translation of the Original

ACP 15

Multi-stage Roots pump, air cooled

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/46

Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Products concerned 7

1.1.2 Applicable documents 7

1.2 Conventions 7

1.2.1 Pictographs 7

1.2.2 Target group 7

1.2.3 Instructions in the text 7

1.2.4 Labels 8

2 Safety 10

2.1 General safety instructions 10

2.1.1 Safety instructions 10

2.1.2 Precautions 12

2.2 Intended use 12

2.3 Foreseeable misuse 12

3 Transportation and Storage 13

3.1 Receipt of the product 13

3.2 Handling 13

3.3 Storage 14

4 Product description 15

4.1 Product identification 15

4.1.1 Scope of delivery 15

4.1.2 Differences between pump versions 15

4.2 Human/Machine Interface 15

5 Installation 16

5.1 Installation 16

5.2 Connecting to the pumping line 16

5.2.1 Connection on the pump inlet side 17

5.2.2 Connection on the pump exhaust side 17

5.2.3 Connecting the purge circuit 17

5.3 Check that the installation is leaktight 18

5.4 Electrical connection 18

5.4.1 Customer electrical installation protection 19

5.4.2 Mains connection 19

5.5 Remote connector wiring 19

5.5.1 Logic input wiring 20

5.5.2 Setting of the rotation speed 20

5.5.3 Logic output wiring 20

5.6 Wiring the RS-485 serial link 21

5.6.1 Connections 21

5.6.2 Setting 22

5.6.3 Command list 23

6 Operation 25

6.1 Preliminary precautions for use 25

6.2 Matrix gas/applications 26

6.3 Different control modes 26

6.3.1 Local mode operation 27

6.3.2 Remote control mode operation 27

6.3.3 Operation in RS-485 link mode 28

6.4 Operation monitoring 29

6.5 Gas ballast operation 29

6.6 Purge operation 30

Table of contents

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7 Maintenance 31

7.1 Maintenance safety instructions 31

7.2 Maintenance frequency 32

7.3 On-site maintenance 32

7.4 Exchange procedure for replacement products 32

7.4.1 Disconnecting the pump from the installation 33

7.4.2 Preparing the pump for shipping 33

8 Decommissioning 34

8.1 Extended Immobilization 34

8.2 Recommissioning 34

8.3 Disposal 34

9 Malfunctions 35

9.1 Trouble at pump start-up 35

9.2 The pump runs incorrectly 35

10 Service solutions from Pfeiffer Vacuum 36

11 Accessories 38

12 Technical data and dimensions 39

12.1 General 39

12.2 Technical characteristics 39

12.2.1Environmental conditions 40

12.2.2Nitrogen characteristics 40

12.2.3Electrical characteristics 41

12.3 Dimensions 41

12.4 Weight distribution and center of gravity 42

12.5 Load on foot with fastening set 43

ETL Mark 44

Declaration of conformity 45

Table of contents

4/46

List of tables

Tbl. 1: Rotation speed 20

Tbl. 2: S2 output wiring procedure: example 21

Tbl. 3: Default serial link configuration 22

Tbl. 4: LED meaning on a pump equipped with a three-phase frequency converter 29

Tbl. 5: The various gas ballast models 30

Tbl. 6: Technical characteristics 39

Tbl. 7: Conversion table: Pressure units 40

Tbl. 8: Conversion table: Units for gas throughput 40

Tbl. 9: Nitrogen characteristics 40

Tbl. 10: Electrical network protection 41

List of tables

5/46

List of figures

Fig. 1: Safety label locations 9

Fig. 2: ACP 15 pump description 15

Fig. 3: Remote control connector wiring 20

Fig. 4: Male 15-pin RS-485 connector 22

Fig. 5: Cover plug with strap for operation in local mode 27

Fig. 6: Dimensions ACP 15 versions SD - G 41

Fig. 7: Wheel set dimensions 42

Fig. 8: Fastening set dimensions 42

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

These operating instructions are for customers of Pfeiffer Vacuum. They describe the function of the

designated product and provide the most important information for safe usage of the product. The de-

scriptions comply with applicable directives. All information provided in these operating instructions refer

to the current development status of the product. The documentation remains valid as long as the cus-

tomer does not modify the product in any way.

1.1.1 Products concerned

This document applies to products with the following part numbers:

Part Number Model Description

V5SAXXXXXX

V5VSXXXXXX

ACP 15 Models for standard applications

V5VGXXXXXX

V5GAXXXXXX

ACP 15 G Models for applications with traces of corrosive gases

1.1.2 Applicable documents

Document Reference

Declaration of conformity included with these operating instructions

UL/CSA compliance (ETL mark) included with these operating instructions

1.2 Conventions

1.2.1 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

1.2.2 Target group

This user manual is intended for all persons in charge of transport, installation, commissioning/decom-

missioning, use, maintenance or storage of the product.

The work described in this document must only be carried out by persons with suitable technical training

(specialized staff) or persons who have undergone Pfeiffer Vacuum training.

1.2.3 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

About this manual

7/46

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.2.4 Labels

I/O Pump Start/Stop

INLET Pump inlet connection

PUMP EXHAUST Pump exhaust

P0385E4

AC Rating 110-230V 50/60Hz 15-10A

Frequency inverter serial n°

Reference

This label indicates the voltage of the equipment to which the pump is to be

connected.

Product identification label (example).

This label indicates that the pump is compliant with UL/CSA tests.

CAUTION

Use suitable power supply cord

for required voltage

Hot surface

Do not touch

See user’s manual

ATTENTION

Utiliser le câble d’alimentation

adapté pour la tension requise

Surface chaude

Ne pas toucher

Consulter les documents joints

This label warns the user against potential risks associated with the use of

this product. Any person responsible for installation or operation of the

product must first refer to the operating manual.

2 This label indicates that the power supply must be switched off before con-

necting and/or disconnecting the pump. Any person responsible for installa-

tion or operation of the product must first refer to the operating manual.

3 This label indicates that the product should not be handled manually due to

its weight and that appropriate handling devices should always be used.

4 This label warns users that they risk being injured if their hands come into

contact with a hot surface: wear protective gloves before any intervention.

5 This label indicates that certain internal components carry an electric

charge and can cause electric shock if touched: before working on the

pump, always either disconnect it, or lock out/tag out the installation break-

er in the appropriate manner.

6 This label warns users about the risk of crushing or cutting due to moving

parts: keep a safe distance and/or keep your hands away from the moving

parts.

SEISMIC TIE DOWN

A 329 962 - 5

This label indicates the location of the holes for seismic bracket installation.

The product comes with a sheet of labels including other language

versions. The installer must stick these labels to the most appropriate

and visible place on the pump to warn the operator about potential

hazards:

About this manual

8/46

Fig. 1: Safety label locations

1 Security warning 5 Electric shock hazard

2 Electrical shock hazard 6 Moving parts

3 Heavy object 7 Seismic brackets anchor point

4 Hot surface

About this manual

9/46

2 Safety

2.1 General safety instructions

This document includes the following 4 risk levels and 1 information level.

DANGER

Imminent danger

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

►Instructions on avoiding the hazardous situation

WARNING

Possibly imminent danger

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

►Instructions on avoiding the hazardous situation

CAUTION

Possibly imminent danger

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

►Instructions on avoiding the hazardous situation

NOTICE

Danger of property damage

Notice is used to address practices not related to physical injury.

►Instructions on avoiding property damage

Notes, tips or examples indicate important information on the product or on this document.

2.1.1 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. Where applica-

ble, all life cycle phases of the product were taken into account.

WARNING

Risk of crushing when the product is suspended

Given the heaviness of the product, there is a risk of crushing during handling operations involving

lifting devices. Under no circumstances shall the manufacturer be liable if the following instructions

are not followed:

►Only qualified staff trained in handling heavy objects are authorized to handle the product.

►The lifting devices provided must be used and the procedures set out in this document must be

followed.

WARNING

Risk of electric shock due to non-compliant electrical installations

This product uses mains voltage for its electrical supply. Non-compliant electrical installations or in-

stallations not done to professional standards may endanger the user’s life.

►Only qualified technicians trained in the relevant electrical safety and EMC regulations are au-

thorized to work on the electrical installation.

►This product must not be modified or converted arbitrarily.

Safety

10/46

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