Pfeiffer Vacuum TCP 2000 User manual

Translation of the original instructions

Operating Instructions

PU 0056 BEN/C (1204)

TCP 2000

Electronic Drive Unit

Table of contents

1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.3 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 Fuse protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.2 Commissioning of the control panel version . . . . . . . . . . . . . . . . . . . . . . . . 8

4.3 Commissioning of the housing version . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4.4 Connecting the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.5 Control signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1 Display und control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2 Profibus operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.2 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.3 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

About this manual

1 About this manual

1.1 Validity

This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning

of the designated product and provides the most important information for safe use of

the unit. The description follows applicable EU guidelines. All information provided in this

operating manual refer to the current state of the product's development. The documen-

tation remains valid as long as the customer does not make any changes to the product.

Up-to-date operating instructions can also be downloaded from www.pfeiffer-vacu-

um.com.

1.2 Conventions

Safety instructions The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk

evaluations and hazard analyses and are oriented on international certification stan-

dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this

document, the following hazard levels and information are considered:

Pictograph

definitions

Instructions in the

text

Work instruction: here you have to do something.

DANGER

Immediate danger

Death or very severe injuries can occur.

WARNING

Possible danger

Injuries or severe property damages can occur.

CAUTION

Possible danger

Injuries or property damages can occur.

NOTE

Command or note

Command to perform an action or information about properties, the disregarding of

which may result in damage to the product.

Warning of a displayed source of danger in connection with

operation of the unit or equipment.

Command to perform an action or task associated with a

source of danger, the disregarding of which may result in se-

rious accidents.

Prohibition of an action or activity in connection with a source

of danger, the disregarding of which may result in serious ac-

cidents.

Safety

Abbreviations used TCP: External electronic drive unit

f: Rotation speed (derivated from frequency in Hz)

FI: Residual current operated device

2 Safety

2.1 Safety precautions

●Observe all safety and accident prevention regulations.

●Regularly check the proper observance off all safety measures.

●Before carrying out any work disconnect the unit and all associated installations safely

from the mains.

●Do not loosen any plug connection during operations.

●Always ensure a safe connection to the protective earthing conductor (PE, protection

class I).

●The unit has been accredited with protection class IP 20/IP 54. Take necessary mea-

sures when installing into ambient conditions, which afford other protection classes.

●Keep leads and cables well away from hot surfaces (> 70 °C).

●Only separate the pump and the electronic drive unit from each other after disconnect-

ing the supply voltage and the complete standstill of the pump.

2.2 Proper use

●Only operate the electronic drive unit TCP 2000 with the TCP 2000 pump (article

no.: PR P00 010) when the pump setting is in accordance with the installation instruc-

tions.

●Only operate the pump with the specified electronic drive unit. The use of other elec-

tronic drive units than the intended, is not permitted.

NOTE

Duty to inform

Each person involved in the installation or operation of the unit must read and observe

the safety-related parts of these operating instuctions.

The operator is obligated to make operating personnel aware of dangers originating

from the unit or the entire system.

NOTE

CE conformity

The manufacturer's declaration becomes invalid if the operator modifies the original

product or installs additional components!

Following installation into a plant and before commissioning, the operator must check

the entire system for compliance with the valid EU directives and reassess it accord-

ingly.

Product description

2.3 Improper use

Improper use will cause all claims for liability and warranties to be forfeited. Improper use

is deemed to be all use for purposes deviating from those mentioned above, especially:

●The use of accessories or spare parts, which are not named in this manual.

●The operation of the devices in potentially radioactive areas.

●Operation of an unanchored pump.

3 Product description

3.1 Product identification

Variants

To correctly identify the product when communicating with Pfeiffer Vacuum, always have

the information from the rating plate available.

3.2 Function

The electronic drive unit TCP 2000 is designed for open/closed-loop control and moni-

toring of the OnToolBooster 150 vacuum pump only. It must not be used in conjunction

with other pumps or motors as the relevant devices could be destroyed as a result.

Model Mains con-

nection Length of motor

cable Profibus

gateway Protection

category

Article no.

Control cabinet

version

1-phase 3, 5 or 15 m (not in-

cluded in the deliv-

ery)

no IP 20 PR C01 000

Control cabinet

version

3-phase 3, 5 or 15 m (not in-

cluded in the deliv-

ery)

no IP 20 PR C01 001

Housing version 1-phase 3 m no IP 54 PR C01 002

Housing version 3-phase 3 m no IP 54 PR C01 003

Control cabinet

version

1-phase 3, 5 or 15 m (not in-

cluded in the deliv-

ery)

yes IP 20 PR C01 004

Control cabinet

version

3-phase 3, 5 or 15 m (not in-

cluded in the deliv-

ery)

yes IP 20 PR C01 005

Housing version 1-phase 3 m yes IP 54 PR C01 006

Housing version 3-phase 3 m yes IP 54 PR C01 007

Product description

Fig. 1: Control cabinet version TCP 2000

3.3 Range of application

Pfeiffer Vacuum electronic drive units TCP 2000 must be installed and operated in the

following ambient conditions.

A Display and control unit K Grounding bar with shielding clamp

Protection category IP 20/IP 54 (IP 54 housing version)

Protection class I

Ambience (IEC 664-1) Degree of pollution 2

Operating temperature +5 °C ... +40 °C (14 ... 113 °F)

Storage temperature -25 °C ... +70 °C (-13 ... 158 °F)

Cooling element temperature, max. +90 °C (194 °F)

Installation altitude, max. 2000 m

Relative humidity max. 80 %, at T ≤31 °C, up to max. 50% at T ≤40 °C

Atmospheric pressure 77 kPa - 106 kPa

Installation

4Installation

If personnel protection is required during installation of the system, the TCP 2000 must

be protected according to EN 50178:

●1-phase inverters by RCD type A (puls-current FI) or type B (all-current FI)

●3-phase inverters (with B6-bridge-connected rectifier) by RCMA with separation (used

privileged) or RCD type B (all-current sensitive FI)

4.1 Fuse protection

The connection to the power supply is made via the terminal strip of the line filter installed

under the drive unit:

DANGER

Capacitor discharge time

High voltages occur for a short period of time at the intermediate circuit capacitors after

clearing the TCP 2000.

The TCP 2000 can be worked on again, after it has been switched off for 5 minutes.

CAUTION

Different earth potentials

Components can be destroyed by the equalizing currents.

Use isolated inputs/outputs, when connecting components (e.g. valves).

DANGER

Residual current

Danger to life through incorrect or missing residual current monitoring.

Fuse protection of the TCP 2000 according to EN 50178.

The tripping current must be 100 mA or more.

Observe the connection instructions of the respective manufacturer and local regula-

tions when connecting.

Check in accordance with VDE 0100 Part 410, if further protective measures are nec-

essary, dependent on the available mains form (TN, IT, TT).

Prove compatibility before installing the TCP 2000.

NOTE

Overcurrent!

Danger of destroying the electronic drive unit and the supply cable.

Power connections must comply with local regulations. Voltage and frequency infor-

mation given on the rating plate must correspond to the mains voltage and frequency

values.

Provide a suitable mains fuse protection.

Installation

4.2 Commissioning of the control panel version

Commissioning of the electronic drive unit can only be performed with a pump connect-

ed. It is very important to proceed according to the sequence of steps laid out below.

Control cabinet in-

stallation The minimum gaps and the installation position required for control cabinet installation

of TCP 2000 devices can be found in the following diagrams:

Fig. 2: Example for fuse protection for sin-

gle phase operation

max. current: 17.7 A

Fig. 3: Example for fuse protection for 3 phas-

es operation

max. current: 8.4 A

L1 PE N

L1 L2 L3 PE n.c.

F 1...3

Installation

150 mm

30 mm

100 mm

START

STOP

FUNC.

SPEED

ENTER

F/R

START

STOP

FUNC.

SPEED

ENTER

F/R

6 inch

1 inch

4 inch

TCP 2000

DANGER

Voltage-bearing elements

Danger to life from electric shock.

The electrical connection can be carried out only by trained and authorised electri-

cians.

Disconnect the power supply and secure it against being switched back on.

Ensure the system is adequately earthed.

WARNING

Danger of unsafe electrical installation

Safe operation after installation is the responsibility of the operator.

Do not independently modify or change the pump and electrical equipment.

Make sure that the system is integrated in an emergency off safety circuit.

Consult Pfeiffer Vacuum for special requirements.

Installation

Connectingthemotor

cable

Connect the protective earth conductor of the motor cable (green/yellow wire) to the

earthing terminal (PE) at the front right of the cooling element.

Fig. 4: Connecting the motor cable

Connect the motor cable for the pump to the power terminal X1A of the electronic drive

unit.

Always ensure a safe connection to the protective earthing conductor (PE, protection

class I).

Lay the shielding of the motor cable on the grounding bar and secure with the shield-

ing clamp.

Connect the signal wires of the motor cable to the 15-pin D-sub connector at the X3B

socket of the electronic drive unit and screw in place.

Connect the motor cable to the pump (see p. 12, chap. 4.4).

Before applying the supply voltage, check the jumper position on the TCP 2000 (see

p. 13, chap. 4.5).

Before applying the supply voltage, check and secure the switch-on conditions in ac-

cordance with the operating manual of the pump.

WARNING

Overvoltage and uncontrolled switch-on conditions

Danger of the electronic drive unit being destroyed. Depending on how the terminals for

the control signals are connected and the jumper position on the corresponding circuit

board, it is possible that the connected pump may start up immediately when the mains

supply is switched on.

WARNING

Voltage with respect to ground

Danger of the electronic drive unit being destroyed.

Connection of TCP 2000 is only permissible on symmetrical networks. For 1-phase

inverters: max. voltage measured phase against neutral (L1-N) is 264 V. For 3-phase

inverters: max. voltage measured phase against phase (L1-L2, L2-L3, L1-L3) is 264

V. For supply networks, which exceed this value an isolating transformer must be

used.

CAUTION

Occurrence of discharge currents

The TCP 2000 is designed for fixed connection only. Discharge currents of > 3,5 mA can

occur.

Lay a second protective conductor in compliance with EN 50178, with a section of at

least 2.5 mm² at the connected pump (see operating instructions of the respective

pump) or at the inverter itself.

Motor cable wire Terminal

1/U X1A: U

2/V X1A: V

3/W X1A: W

grn/ye PE earthing terminal

 

95080402

07.F5.S0C-1220

L1 L2 L3 +-PB UVW

X1A

X3B

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