Pfaff 8310-041 User manual
INSTRUCTION MANUAL
296-12-18 934/002
Betriebsanleitung engl. 06.09
This instruction manual applies to machines from the
following serial numbers onwards:
# 2 731 737
8310
Industrial
®
-041, -042, -043
The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or
in part, is only permitted with our previous authorization and with written reference to the
source.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
This Instruction Manual is valid for all models and subclasses listed in the
chapter "Specifications ".
The parts list for the machines can be downloaded free of charge from the in-
ternet address
www.pfaff-industrial.com/pfaff/de/service/downloads
As an alternative to the internet download the parts list can also be ordered in
book form under part no. 296-12-18 934.
Contents
Contents ....................................................................................Chapter - Page
1Safetyt................................................................................................................................... 6
1.01 Directives............................................................................................................................... 6
1.02 General notes on safety......................................................................................................... 6
1.03 Safety symbols ...................................................................................................................... 7
1.04 Important notes for the user.................................................................................................. 7
1.05 Operating and technical staff ................................................................................................. 8
1.05.01 Operating staff ....................................................................................................................... 8
1.05.02 Technical staff ........................................................................................................................ 8
1.06 Danger ................................................................................................................................... 9
2Proper use .......................................................................................................................... 10
2.01 General ................................................................................................................................ 10
2.02 Machine versions................................................................................................................. 10
2.02.01 Post version (PFAFF 8310-041/001)...................................................................................... 10
2.02.02 Off arm version (PFAFF 8310-041/002) ................................................................................ 11
2.02.03 Flat-bed version (PFAFF 8310-042 und PFAFF 8310-043)..................................................... 11
3Specifications ..................................................................................................................... 12
4Disposal of Machine .......................................................................................................... 13
5Transportation, packing and storage................................................................................ 14
5.01 Transportation to customer‘s premises ............................................................................... 14
5.02 Transportation inside the customer‘s premises................................................................... 14
5.03 Disposal of packing materials ..............................................................................................14
5.04 Storage ................................................................................................................................ 14
6Explanation of symbols..................................................................................................... 15
7Controls .............................................................................................................................. 16
7.01 Summary of control elements ............................................................................................. 16
7.02 Main switch ......................................................................................................................... 17
7.03 Pedal .................................................................................................................................... 17
7.04 Adjustment wheel for roller clearance ................................................................................. 18
7.05 Control panel........................................................................................................................ 18
8Installation and commissioning ....................................................................................... 19
8.01 Installation............................................................................................................................ 19
8.01.01 Setting up the PFAFF 8310-041/001 and the PFAFF 8310-041/002..................................... 19
8.01.02 Setting up the PFAFF 8310-042 and the PFAFF 8310-043 ................................................... 20
8.02 Commissioning .................................................................................................................... 21
8.03 Switching the machine on/off .............................................................................................. 21
9Preparation ......................................................................................................................... 22
9.01 Adjusting the roller clearance............................................................................................... 22
9.02 Selecting a program............................................................................................................. 23
Contents
Contents ....................................................................................Chapter - Page
9.03 Entering the sealing parameters.......................................................................................... 24
9.03.01 Entering the sealing power or the sealing amplitude........................................................... 25
9.03.02 Entering the sealing speed .................................................................................................. 27
9.03.03 Entering the roller pressure ................................................................................................. 29
9.04 Adjusting the control panel .................................................................................................. 30
10 Sealing ................................................................................................................................ 31
10.01 Sealing principle................................................................................................................... 31
10.02 Manual sealing..................................................................................................................... 32
10.03 Dynamic sealing................................................................................................................... 34
10.04 Basting................................................................................................................................. 36
10.05 Creating/altering a sealing program ..................................................................................... 37
10.05.01 Notepad ............................................................................................................................... 38
10.05.02 Basic functions for the program input.................................................................................. 39
10.05.03 Sealing parameters .............................................................................................................. 40
10.05.04 Functions for switching to other zones ................................................................................ 40
10.05.05 Entering further sealing parameters .................................................................................... 41
10.05.06 Concluding programming..................................................................................................... 42
10.05.07 Example of how to enter a sealing program........................................................................ 43
10.06 Programmed sealing with individual programs.................................................................... 47
10.07 Creating/processing sequences........................................................................................... 48
10.08 Programmed sealing with sequences.................................................................................. 49
10.09 Error messages.................................................................................................................... 50
10.10 Turning the rollers ................................................................................................................ 50
11 Input .................................................................................................................................... 52
11.01 Summary of the functions in the input mode ...................................................................... 52
11.02 Program management .........................................................................................................53
11.03 Further settings.................................................................................................................... 55
11.03.01 Automatic ply recognition .................................................................................................... 57
11.03.02 Feed roller parameters......................................................................................................... 59
11.03.03 Rights of access .................................................................................................................. 60
12 Care and Maintenance....................................................................................................... 63
12.01 Maintenance intervals.......................................................................................................... 63
12.02 Checking/adjusting the air pressure..................................................................................... 63
12.03 Cleaning the air filter of the air-filter/lubricator ..................................................................... 64
12.04 Cleaning the feed rollers ...................................................................................................... 64
12.05 Changing the lamps (only on flat-bed version)..................................................................... 65
13 Adjustment ......................................................................................................................... 66
13.01 Notes on adjustment ........................................................................................................... 66
13.02 Tools, gauges and other accessories ................................................................................... 66
13.03 Abbreviations ....................................................................................................................... 66
13.04 Changing the top feed roller on the flat-bed version............................................................ 67
13.05 Changing the bottom feed roller on the feed-off-the-arm and post version .............................68
Contents
Contents ....................................................................................Chapter - Page
13.06 Feed roller clearance............................................................................................................ 69
13.07 Position of the feed rollers to each other ............................................................................. 70
13.08 Adjusting the secondary rollers ........................................................................................... 71
13.09 Protective switch and boot key............................................................................................ 72
13.10 Service menu....................................................................................................................... 73
13.10.01 Machine configuration ......................................................................................................... 74
13.10.02 Loading/updating the operating program............................................................................. 75
13.11 Description of the error numbers ........................................................................................ 77
13.11.01 General errors ...................................................................................................................... 77
13.11.02 Ultrasonoic generator errors ................................................................................................ 78
13.11.03 DC-motors error................................................................................................................... 79
13.12 List of outputs and inputs .................................................................................................... 79
13.12.01 Digital Outputs..................................................................................................................... 79
13.12.02 Digital Inputs........................................................................................................................ 79
13.12.03 Analog Outputs.................................................................................................................... 80
13.12.04 Analog Inputs....................................................................................................................... 80
14 Circuit diagrams................................................................................................................. 82
Safety
6
1 Safetyt
1.01 Directives
This machine is constructed in accordance with the European regulations indicated in the
conformity and manufacturer’s declarations.
In addition to this instruction manual, please also observe all generally accepted, statutory
and other legal requirements, including those of the user’s country, and the applicable pollu-
tion control regulations! The valid regulations of the regional social insurance society for oc-
cupational accidents or other supervisory authorities are to be strictly adhered to!
1.02 General notes on safety
The machine may only be operated by adequately trained operators and only after these
have read the appropriate Instruction Manual!
The danger and safety instructions attached to the machine must be followed!
The machine may only be used for the purpose intended and may not be operated wit-
hout its safety devices. All relevant safety regulations must be adhered to.
When changing the anvil wheel, when leaving the machine unattended or during mainte-
nance work, the machine must be disconnected from the power supply by operating the
main switch or by pulling out the plug!
The daily maintenance work may only be carried out by appropriately trained personnel!
Repair work and special maintenance work many only be carried out by specialists or ap-
propriately trained personnel.
Work on electrical equipment may only be carried out by appropriately trained personnel!
Work is not permitted on parts and equipment which are connected to the power supply!
Exceptions to this rule are found in the regulations EN 50110.
Modifications and alterations to the machine may only be carried out under observance
of all the relevant safety operations!
Only spare parts which have been approved by us are to be used for repairs! We draw
special attention to the fact that spare parts and accessories not supplied by us have not
been subjected to testing nor approval by us. Fitting and/or use of any such parts may
cause negative changes to the design characteristics of the machine. We shall not accept
any liability for damage caused by the use of non-original parts.
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Safety
7
1.03 Safety symbols
Danger!
Special points to observe.
Danger of hands being crushed!
Danger of burns from hot surface!
Danger from electric voltage!
Caution
Do not operate without finger guard and safety de-
vices.
Turn off the main switch and let the machine cool down
before any setting up, maintenance or cleaning work!
1.04 Important notes for the user
This instruction manual belongs to the equipment of the machine and must be available to
the operating staff at all times.
This instruction manual must be read before the machine is operated for the first time.●
Both operating and technical staff must be instructed on the safety devices of the machi-●
ne and on safe working methods.
It is the duty of the user to operate the machine in perfect running order only.●
The user must ensure that none of the safety devices are removed nor put out of wor-●
king order.
The user must ensure that only authorized persons operate and work on the machine.●
The user must make sure there is no high-frequency welding equipment being operated●
in direct proximity to the machine that exceeds the EMC limit values according to
EN 60204-31 for the machine.
For further information please refer to your PFAFF agency.
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Safety
8
1.05 Operating and technical staff
1.05.01 Operating staff
Operating staff are the persons responsible for setting up, operating and cleaning the machi-
ne and for removing any disturbances in the sewing area.
The operating staff is obliged to observe the following points, and must:
always observe the notes on safety in this instruction manual!
avoid using any working methods which adversely affect the safety of the machine!
avoid wearing loose-fitting clothing or jewelry such as necklaces or rings!
also ensure that only authorized persons are allowed near the danger area of the
machine!
immediately report to the user any changes to the machine that may affect its safety!
1.05.02 Technical staff
Technical staff are persons who have been trained in electrical engineering, electronics and
mechanical engineering. They are responsible for lubricating, servicing and repairing the ma-
chine.
The technical staff is obliged to observe the following points, and must:
always observe the notes on safety in this instruction manual!
switch off the on/off switch before carrying out any maintenance and repair work on the
machine!
never work on parts or equipment still connected to the power supply! Exceptions to this
are only permissible according to regulations EN 50110.
replace all safety covers after maintenance and repair work!
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Safety
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1.06 Danger
When the machine is in operation, a work area of 1 m must be kept free in
front of and behind the machine, so that access to the machine is possible at all
times without difficulty.
Do not operate the post-bed and feed-off-the-arm versions of the machine
without ultrasonic guard 1. Danger of hearing damage!
Do not operate the flat-bed versions of the machine without finger guard 2!
Danger of crushing if the fingers are drawn in!
During operation do not place your hands in the area of feed roller 3 and
sonotrode 4! Danger of fingers being drawn in and crushed!
During operation do not touch sonotrode 4!
Danger of burns from the heat-generating surface!
3
Fig. 1 - 01
1
2
3
4
4
3
2
Proper use
10
2 Proper use
2.01 General
The PFAFF 8310 is available in four versions. The special applications of the individual versi-
ons are described below, see Chapter 2.02 Machine versions. All the machine versions are
used for continuous sealing of thin, thermoplastic materials, such as e.g. fleeces, felts,
woven and knitted fabrics using ultrasonics.
Any use of these machines which is not approved by the manufacturer shall be
considered as improper use! The manufacturer shall not be liable for any dama-
ge arising out of improper use! Proper use shall also be considered to include
compliance with the operation, adjustment, service and repair measures speci-
fied by the manufacturer!
Fig. 2 - 01
2.02 Machine versions
2.02.01 Post version (PFAFF 8310-041/001)
The post version is particularly suitable for
heat-sealing three-dimensional shapes, such
as e.g. hoods, caps, pouches etc. With the
aid of the post, two parts can be joined to-
gether flat or one part sealed to form a shor-
ter tube. To do so the part is wrapped around
the post and then sealed from out of the
post (e.g. the lengthwise seam of a sleeve
or a filter tube).
On the post-bed version the top roller is the
sonotrode.
This manual suits for next models
2
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