Perlick FR48 SS User manual

Installation

& Operation Manual

Glass Frosters

FR Series

Form No. Z2296

Rev. 05.07.2014

FR48 SS shown

Glass Frosters Installation & Operation Manual

Printed in USA 2

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

MODEL NUMBERS FR24 FR36 FR48 FR60

LENGTH (mm) 24” (610) 36” (915) 48” (1219) 60” (1524)

INTERIOR CU. FT. (m3) 3.75 (0.10) 7.83 (0.22) 11.68 (0.33) 15.53 (0.44)

PLATE CAPACITY †135 Plates 215 Plates 300 Plates 400 Plates

GLASS CAPACITY (w/ 2 optional shelves) 90 Glasses 142 Glasses 214 Glasses 286 Glasses

WITH OPTIONAL THIRD SHELF N/A 172 Glasses 273 Glasses 363 Glasses

CONDENSING UNIT H.P. 1/3 1/3 1/3 1/3

AMPS 5.8 6.8 6.2 7.1

SHIPPING WEIGHT Lbs. (kg.) 190 (86) 245 (111) 265 (120) 300 (136)

INTERIOR All models have stainless steel walls and oor.

EXTERIOR

Choice of black, stainless steel and all stainless.

Black Option: Front and ends are black vinyl coated steel, back and bottom are galvanized.

Stainless Steel Option: Front and ends are stainless steel, back and bottom are galvanized.

All Stainless Option: Front, ends, back and bottom are all stainless steel.

DOORS (Sliding) Stainless steel top and bottom pans. Die cast handles.

ELECTRICAL 115V, 60Hz, 1 Phase. Furnished with 6 foot rubber plug-in cord (115V model only). Also available in 230V, 50Hz, 1 Phase AC.

Carries marking of conformity.

PLUMBING None required. Moisture drains to self-evaporating pan in machinery compartment.

INSULATION 2 inch foamed-in-place polyurethane insulation.

TEMPERATURE RANGE Adjustable from -10ºF to +10ºF.

REFRIGERATION R134a expansion valve system with hermetric condensing unit. Pulls out for service and cleaning.

VENTILATION 2’ model is front vented, all other models require 2”clearance from wall on either left end or back of cabinet for proper air ow.

DEFROST SYSTEM Solid-state, push-button defrost system, manually initiated at end of each day, automatically terminates after six hours.

Evaporator automatically defrosts every 4 hours for approximately 20 minutes (time/temperature terminated).

OPTIONAL ACCESSORIES • Additional set of nesting shelves w/brackets • Set of 4 casters w/ brakes • Interior light

• Set of 4 adjustable legs • 2’, 3’, 4’ and 5’ Bottle rail (eld installed) • Roller basket shelving

JOB

AREA

ITEM NO.

MODEL NO.

FR24 SERIES

FR36 SERIES

FR48 SERIES

FR60 SERIES

FR36SS shown

FR24 shown

†Capacity calculations based on use of 3” dia. glass and 9 1/2” dia. x 1/2” thick plate.

Glass Frosters Installation & Operation Manual

Printed in USA 3

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

TABLE OF CONTENTS

IMPORTANT!

Read and understand all information in this manual before attempting the installation.

All plumbing and electrical work must be performed by a qualied technician and

conform to all applicable state and local codes.

GENERAL INFORMATION

Warranty

To register your product, visit our web site at

www.perlick.com. Click on “Commercial”, then

“Service”. Click on the link “Warranty Registration

Form”. You must complete and submit this form

or the installation date will revert back to the ship

date.

Please record the purchase date and the dealer’s

name, address and telephone number below.

Model Number: ________________________

Serial Number: _________________________

Purchase Date: _______________________

Dealer Name & Address __________________

______________________________________

Phone Number__________________________

SAFETY

PLEASE READ all instructions completely

before attempting to install or operate the unit.

Take particular note of the DANGER, WARNING

an CAUTION information in the manual. The

information is important for the safe and efcient

installation, operation and care of your Perlick unit.

DANGER

Indicates a hazard that WILL

result in serious injury or

death if precautions are not followed.

WARNING

Indicates a hazard MAY

cause serious injury or

death if precautions are not followed.

CAUTION

Indicates a hazard where

minor injury or product

damage may occur if precautions are not

followed.

Introduction

This manual has been prepared to assist you

in the installation of your Bottle Cooler and to

acquaint you with its operation and maintenance.

We dedicate considerable time to ensure that our

products provide the highest level of customer

satisfaction. If service is required, call Perlick at

1-800-777-7267 or your dealer who can provide

you with a list of qualied service agents. For

your own protection, never return merchandise

for credit without our approval.

We thank you for selecting a Perlick product

and assure you of our continuing interest in your

satisfaction.

Cabinet Specications............................................................................................................................. 2

Installing

- Uncrating and Inspection...................................................................................................................... 4

- Plumbing .............................................................................................................................................. 4

- Electrical............................................................................................................................................... 4

- Adjusting Partitions............................................................................................................................... 4

- Installing Casters and Legs.................................................................................................................. 4

- Placing the Cabinet .............................................................................................................................. 4

- Sealing to the Floor .............................................................................................................................. 4

Temperature Control................................................................................................................................ 5

Cleaning the Cabinet............................................................................................................................... 6

Wiring Diagrams...................................................................................................................................... 7

Replacement Parts............................................................................................................................... 8/9

Glass Frosters Installation & Operation Manual

Printed in USA 4

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

PREPARING THE CABINET - GLASS FROSTERS

Uncrating and Inspection

Remove all crating material. Carefully inspect

cabinet for hidden damage. If damage is

discovered, le your claim immediately with the

transport company. Perlick is not responsible for

damage in transit.

Plumbing

No plumbing connections are required.

Condensate from the cooling coil automatically

evaporated through a condensate pan located in

the condensing unit section.

Electrical

The cabinet must be connected to a separately

fused power source (see Electrical Specication

Plate afxed to unit) in accordance with National

and Local electrical codes.

CAUTION

Do not attempt to operate

the equipment on any

other power source than that listed on the

Electrical Specication Plate.

Installing Shelves (when provided)

The front and rear horizontal shelf brackets have

been factory installed for a 2 shelf kit glass froster.

Installing Casters or Legs (optional)

Attach casters or legs to the cabinet bottom in

holes provided. Use the supplied 1/4” - 20 hex

head self-tapping machine screws. If unit is tipped

on its back for an extended period of time, wait

24 hours after unit is uprighted to plug the unit in.

Placing the Cabinet

To assure maximum performance, fresh air must

be allowed to circulate through the machinery

compartment. It is important to allow at least

two inched of clearance at the back or left end

of the cabinet. Do not place anything in front of

the cabinet that would obstruct air ow at these

grilles. Do not place the unit in an unventilated

small room.

CAUTION

Removing the factory

installed back clearance

spacers without providing proper left side grill

clearance for compressor air ow will void the

warranty.

Cabinet should be leveled.

For sanitation purposed, it may be necessary to

seal the base of the cabinet to the oor. This can

be accomplished by laying a bead of silicone

sealant along the base of the cabinet as shown

by the gure below (gure 1).

Cabinet

Bead Silicon

Sealer (RTV)

Floor

Figure 1. Sealing Cabinet to Floor

Glass Frosters Installation & Operation Manual

Printed in USA 5

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

HOW TO OPERATE - GLASS FROSTERS

Defrost System

This system consists of a six-hour, as well as

a four hour defrost cycle. The six hour defrost

cycle is manually activated and automatically

terminated, while the four hour cycle is completely

automatic.

The Six Hour Solid-State Defrost Timer

This timer shuts off the power to the condensing

unit, door frame heater, evaporator heater, and the

automatic four hour defrost timer, while it supplies

power to the evaporator fan.

To activate the six hour defrost system, depress

the defrost switch located on the front grill of the

cabinet. An amber light will illuminate and the

defrost cycle will begin. When the defrost cycle

ends, the light goes off and the cabinet resumes

normal operation. To manually cancel the defrost

cycle, momentarily turn off the electricity to the

machine.

The Four Hour Defrost Timer

This timer ensures that frost will not buildup on

the evaporator coil. Every four hours it shuts

down the condensing unit and evaporator fan and

supplies power to the defrost element clamped to

the bottom of the evaporator. The defrost cycle

lasts for approximately 20 minutes.

During normal operation it is recommended that

the doors are not left open to prevent excessive

frost buildup on the coil.

Temperature Control

An adjustable temperature control is located inside

the Bottle Cooler on the evaporator fan panel

assembly. It is factory set at approximately 38˚F

for standard refrigeration and approximately 30˚F

for low temperature models. Make adjustments as

detailed below to attain the desired temperature.

NOTE: A temperature setting that is too low will

not allow enough condensing unit “off” time to

maintain a frost-free coil.

■ Colder Temperatures: Turn the adjusting

screw clockwise (to the right)

■ Warmer Temperatures: Turn the adjusting

screw counterclockwise (to the left).

■ Temperature Control “OFF”: Turn the

adjusting screw completely counterclockwise

to the “O” position until a “click” is noted.

The condenser fan motor turns off and on with

compressor. The evaporator fan motor runs

continuously, except during the 20 minute period

of the four-hour defrost.

Glass Frosters Installation & Operation Manual

Printed in USA 6

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

CLEANING INSTRUCTIONS - FLAT TOP BOTTLE COOLERS

Cleaning the Condenser

■ The condenser (located behind the from

grille) should be inspected every 30 days,

and cleaned, if necessary. Failure to

keep the condenser clean will cause a loss

in condensing unit efciency, or compressor

failure.

Cleaning the Doors

■ Doors should be periodically removed from

the cabinet and inspected for a buildup of

foreign materials, such as syrups, beer, etc.

Buildups on the underside of the doors,

along with the cabinet breaker strips on

which they ride, will cause them to bind,

and therefore, not function as designed. If

dirty, these surfaces should be cleaned with

a mild detergent and water and then coated

with a silicone lubricating material. Aerosol

silicone sprays can be obtained locally at

most hardware or automotive stores.

To remove doors:

■ With door closed, lift it upward by its handle

and slide forward until doors clears the

cabinet top. Use the reverse procedure to

reinstall the doors.

Cleaning the Cabinets

■ Use a damp cloth with a mild detergent and

water to clean the inside and outside of the

cabinet. Dry thoroughly. Do not allow cleaning

agents or large amounts of water to go down

the drain. Use an acceptable stainless steel

polish to clean all stainless steel surfaces.

Never use steel wool or scouring pads to clean

stainless steel.

Avoiding Stainless Steel Corrosion

Corrosion can be prevented by following product

cautions, cleaning instructions and avoiding use

of certain chemicals or objects which will cause

stainless steel corrosion.

STAINLESS STEEL ENEMY

■ Steel wool or steel scouring pads

■ Cherry/Orange/Olive juice

■ Chlorine Bleach

■ Sharp Objects

Glass Frosters Installation & Operation Manual

Printed in USA 7

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

WIRING DIAGRAM - GLASS FROSTERS

Glass Frosters Installation & Operation Manual

Printed in USA 8

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

REPLACEMENT PARTS - GLASS FROSTERS

Glass Frosters Installation & Operation Manual

Printed in USA 9

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

REPLACEMENT PARTS - GLASS FROSTERS

MODEL NOS. FR24 FR36 FR48 FR60

Item Description Part Numbers

1 Complete condensing unit C22646A C22646A C22646A C22646A

2 Replacement compressor, R134a 513200003 513200003 513200003 513200003

Condensing unit fan motor assy. 515315009 515315009 515315009 515315009

Terminal Board 519100088 519100088 519100088 519100088

Overload Protector US-PB12HBX1 US-PB12HBX1 US-PB12HBX1 US-PB12HBX1

Relay US-PB12HBX1 US-PB12HBX1 US-PB12HBX1 US-PB12HBX1

Start capacitor US-PB12HBX1 US-PB12HBX1 US-PB12HBX1 US-PB12HBX1

3 Condensate pan 64537 64626-1 64626-1 64626-1

4Expansion valve 63549 63549 63549 63549

5Evaporator fan motor(s) C15239A C15239A C15239A C15239A

6 Evaporator fan motor bracket 65671-1 65671-1 60988-1 60988-1

7 Evaporator fan motor blade 63461 63461 63461 63461

8 Evaporator fan guard 65666 65666 65666 65666

9 Evaporator coil 64785-1EP C17511-1EP C17511-1EP C17511-2EP

10 Evaporator defrost heater C25655-1 65045-1 65045-1 61900

11 Temperature control 61282 61282 65290 65290

12 Solid state defrost timer 57466 57466 57466 57466

13 Defrost limit switch 57676 57676 57656 57676

14 Rocker switch with pilot C31659 C31659 C31659 C31659

15 Compressor side shelf N/A 64810-1 64810-1 64810-1

16 Front grille 66498-2A 65662-2A 65662-2A 65662-2A

17 Rear grille/panel 66498-1 65662-3 65662-3 65662-3

18 Top assembly RT-SL2 RT-SL2 RT-SL2 RT-SL2

19 Top wiper gasket 63671-24 63671-36 63671-48 63671-60

20 Door assembly RD-SL2 RD-SL2 RD-SL2 RD-SL2

21 Vertical partition 65503 66441 66441 66441

22 Roller basket N/A 66442-1 66442-1 66442-1

23 Wide shelf N/A N/A 64811-1 64811-1

24 Narrow shelf 64809-1 64809-1 64809-1 64809-1

25 Bottom oor rack (wide) 64814-1 64814-1 64814-1 64814-1

26 Bottom oor rack (narrow) N/A N/A 64815-1 64815-1

27 Shelf bracket 65653-24 65653-36 65653-48 65653-60

28 Door handle 63931 63931 63931 63931

29 Light Bulb C15046 C15046 C15046 C15046

30 Light socket 63484 63484 63484 63484

ITEMS NOT SHOWN

Wire harness, main 65039-1 65039-1 65038-1 65038-1

Wire harness, defrost timer to switch 61959 61959 61959 61959

Suction/liquid line with drier 65089 65089 65089 65089

Mullion assembly N/A N/A 66551 66551

Refrigerant charge (oz. R134a) 8.0 10.3 12.5 12.5

Glass Frosters Installation & Operation Manual

Printed in USA 10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

8300 West Good Hope Road • Milwaukee, WI 53223 •

Toll Free 800.558.5592 • Fax 414.353.7069 • www.perlick.com

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