Perkins 4.10SM User manual

handbook

for

marine diesel engines _

Every endeavour

has

been

made to ensure that the information contained in this book

correct at the date

publication, but

due

to continuous developments, Perkins

Engines Ltd., reserve the right to alter the contents without notice.

handbookfor

4.10SM

diesel engines

1979

U.S.A.

Perkins

Engines, Inc.

P.O.

Box

697

32500 Van

Born

Road

Wayne, Michigan 48184

Phone:

(313) 595·9600

Publication

No.

201

SER 1079 1108

CANADA

Perkins

Engines

Canada Limited

425 Horner Ave.

Toronto, Ontario M8W 4W3

Phone:

(416) 593-3934

PERKINS

COMPANIES

AUSTRALIA

Perkins

Engines

Australia

Pry.

lid

P.O

SO)(

156.

Oandenong,

Victoria

3175.

Australia

Telephone

: 792-0431. Telex;

AA30816.

Cables: 'Perkoii'

Melbourne.

BRAZIL

Motorss

Perkins S.A

Caixa

Postal

30.028, 01000

Sao

Paulo

, SP-

B,az

Telephone:

448-1499.

Telex;

0114013

and

01142S4. Cables:

'Perkoir

Sao

Paulo

CANADA

P.RJn.

~In

Can.d.

Usltad

425 Horn.,

....

•.

Toronto. Ont.,10

M8W

4""'3

Phon,: (

4161593

·3934

FRANCE

Mateurs

Perkins

S.A.

9711

Ave. Michelet

69,

93403 Saint Quen

Cede..:,

France.

Telephone: 2S7

Telex: 642924F Cables: 'Perkail' Paris.

GERMANV

Perkins

Motoren

G.rn.b.H.

8752

Kleinostheim.

Posriach

1180.

Germany

Telephone: 06027/8081. Telex: 4188869.

GREAT

BRITAIN

Perkins

Engines

Limited

Peterborough,

England,

1SNA.

Telephone:

67474.

Telex:

32501. Cables:

'Perkoil'

Peterborough_

ITALV

Motori

Perkins

S.p

.A .

Via

Gorizia

, P.O.

Box

12,22070

Portichel1o

/Luisago

(Como).

Italy.

Telephone:

(031)

927364. Telex:

38()658

. Cables:

'Perkoii'

Camerlata.

JAPAN

Perkins

Engines

INonh

Pacific

ltd.

6th

Floor

, Reinanzaka

Building

, 14-2

Akasska

. 1

chome,

Minatu-Ku,

Tokyo

107,

Japan.

Telephone

1031

58&-7ID. Telex: 24292 Tokyo.

SOUTH

AFRICA

Perkins

Engines

(PlY.)

lid

Box

31285. 6th

Floor

Noswal

Hall.

Braamfonlein

2017.

Johannesburg,

South

Africa.

Telephone

Johannesburg

21. Telex:

8-0037SA

. Cables: .Perkoi!,

UNITED

STATES OF

AMERICA

P.,k,

...

Inc.

P.O

80.697

32500

V.n

Born

Ro.d

W.\ln,. MIchl;,,"

48t84

p.........: IJI3159.!t-9600

Perki

Engines

Latin

America

Inc.

2600

Douglas

Aoad,

Suite

600. Coral Gables. Florida 33134, U.S.A .

Telephone

: (305) 4484884. Telex: 515680. Cables: 'Perklac'

ASSOCIATE

COMPANIES

AND

MANUFACTURING

LICENSEES

ARGENTINA

Perkins

Argentina

S.A .

Bolivar

368,

Buenos

Aires,

Argentina

Telephone:

338231 . Telex: 121162. Cables: 'Perkinsa'

KOREA

Hyundai

Motor

Co.

Hyundai

Building,

178

Sejong

Jongro-Ku

Seoul

, Korea

Telephone:

74·8311

and

·651

Telex:

HdmocoK2391

MEXICO

Motorss

Perkins

S.A.

Antlguo

Camina

San

Lorenzo

SI N,

Aoanado

Posta

194

Toluca

. Es!ado de

Me_ico.

MeXICO

Telephone

; Toluca 4.

4455.

Telex: 00178493.

Cables

: '

Mopesa·

Toluca

PERU

MOlores Diesel

Andinos

S.A

Antero

Aspillaga

. 585,

Apartado

111

79,

Lima

14,

Peru.

Telephone

406882

_ Telex: 21076.

SINGAPORE

Perkins Engines Easlern

lid

549

Upper

Thomson

Road. Sin

gClpo

re 20.

Telephone

: 4524471 /

4!:J,21841.

Telex: Perkoil

R23360

SPAIN

MOlor

Iberica

(DI

.....

ision Zona

Carretera

del

Aero-Club.

Carabanchel

Madrid

Spain

Telephone: 208

-40. 208 96-40. 208 98-40. T

ele.

27324. Cables: 'Perk,-e' Madrid.

URUGUAY

Perkins

Rio

la Plaia S.

Juan

Carlos Gomez 1492.

Monle

vldeo.

Uruguay.

relephone:

290-726. Tele

...

: 278. Cables: '

Petluns

MonteVideo

fUGOSLAVIA

ndusltl

Motora

Rako"Ica

::JauI13rha

Dlmilrija

7·

, Rako

......

ca.

Belgrade

Yugoslav

relephone

· 562·04

3/562

·322'562-992 Telex

11341

IMA

C.ables:

Indmoto(

Beograd

addltlun

to the

above,

Ihere

are

Perkins

Distributo

the

majority

cou

nlries

throughout

Ihe

world

Fo(

further

detaIls

apply

Perkill

s f-n91nes

Limited.

Pelerb

rough

. or

one

!II rhe

above

ompanies

j)14~qSq4

S'{

1 S'S¥0

engine guarantee

The guarantee applies

new

engines and spare parts only.

does

not

cover second

hand engines

parts, spurious parts, accessories and proprietary fittings.

Perkins

not

accept guarantee claims direct

from

Boat Owners. If a claim under

guarantee becomes necessary, the Boat Owner should

contact

the nearest Perkins

Marine Distributor, his approved Dealer

the Company from

whom

purchased his

craft

The full terms

Perkins guarantee are set

out

in the Engine Guarantee Certificate

which

is issued

with

each engine and should

found

with

the ship's papers, having

been passed

the Perkins Distributor to the Boatbuilder concerned.

would

assist if the Guarantee Certificate could

produced on any occasion that a

claim

made.

examples

service facilities

Service Instruction

Perkins

Engines,

Inc.

P.O. Box 697

32500 Van Born Road

Wayne. Michigan

48184

Phone: (313) 595-9600

Service Publications

The

following

Service Literature may be purchased

through

your

local Perkins Distributor.

Workshop

Manuals

Fault Finding Guide

Crankshaft Regrinding

Installation and Maintenance Guide for Static Standby Engines

etc.

USE

ONLY

GENUINE

PERKI,NS

PARTS

On Board Tools

Engine Photographs

Engine Identification

Data

Opening Instructions

Instruments ...

Preventive Maintenance

Post Delivery Checkover

Preservation

Laid Up Engine

Frost Precautions

Fuel System .

Cooling System

Lubricating System

Checking Valve Clearances

Gearboxes

Electrics

Approved Lubricating Oils

Fault Finding.. .

Emergency Measures

contents

This handbook has been issued to guide operators in the correct use and mainten-

ance

Perkins Marine Diesel engines. Providing an engine is correctly installed,

correct maintenance and certain precautions are observed, then

operating diffi-

culties or failures should

experienced. All matters relating to marine propulsion are

covered, also fault diagnosis and remedy, and minor repairs

which

the average

marine operator can undertake, whilst his

craft

afloat.

BOARD

TOOLS

"on

board"

tool kit for engine

work

available but the following tools and general

spares are suggested to supplement the kit: -

Hose clips, assorted.

Hose, assorted (convoluted type useful).

Fresh water

pump

driving belt.

Sea

water pump impeller.

Wire

(20 SWG).

Insulating tape.

Jointing

compound.

Magnet

(keep away from compass).

Mechanical fingers.

Self-gripping wrench.

Asbestos lagging.

Low

pressure fuel pipe olives.

Small hacksaw

with

spare blade.

Assorted files.

For some engines an on board spares kit can be purchased from

your

Perkins Marine

Distributor.

Perkins Engines are built to individual requirements

suit the applications

for

which

they are intended and the

following

engine views

not

necessarily

typify

any

particular specification.

6 5 4 3

"NEW"

108M

ENGINE

Oil

Filler

Generator (Alternator)

3. Relay (C.A.V.)

Lubricating

Oil

Sump Drain Pump

Fuel

Oil

Lift Pump

Fuel

Oil

Filter

Ahead and Astern Engagement Lever

Gearbox Output Flange

Gearbox (Hurth Mechanical)

10.

Gearbox Filler Plug and Dipstick

11.

Exhaust Outlet

12.

Seawater Cooled Exhaust Outlet Pipe

"NEW"

4.1DBM

ENGINE

13.

Fresh

Water

Filler Cap

14.

Heat Exchanger, Fresh

Water

Header Tank and Exhaust Manifold (Fresh

Water

Cooled)

15.

Lubricating

Sump

Oil Level Dipstick

16.

Seawater Pipe from Heat Exchanger Tube Stack

Exhaust Outlet Seawater

Ejection Point

17.

Gearbox Oil Drain Plug

. Starter

Motor

19.

Lubricating Oil Filter Canister

20.

Fuel Injection Pump

21. Seawater Pump Inlet (from

sea

cock)

22. Seawater Pump

23. Fresh Water Pump

1 2 3 4 5 6

LOWLINE 4.108M ENGINE

Fresh

Water

Header Tank

2. Fresh

Water

Filler Cap

3. Fuel Injection Pump

Fuel Oil Leak-off Pipe

5. Atomiser (injector)

Sea

Water

Pipe

from

Heat Exchanger

Manifold

7. Engine Lubricating Oil Dipstick

8. Exhaust Manifold

Engine Lubricating Oil Cooler

10. Gearbox Lubricating Oil Filter

11. Reduction Gearbox Lubricating Oil Filler

12. Starter

Motor

13.

Engine Lubricating Oil Sump

Sea

Water

Pipe

from

Sea

Water

Pump

Lubricating Oil Cooler

15.

Engine Lubricating Oil Filter

16.

Sea

Water

Pump Inlet (from Sea Water Cock)

17. Sea

Water

Pump

18. Fresh

Water

Pump

This manual suits for next models

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