Pepperl+Fuchs SLCS User manual

Safety Light Curtain SLCS

Original Instructions

Sicherheits-Lichtvorhang SLCS

Originalbetriebsanleitung

FACTORY AUTOMATION

INSTRUCTIONS

With regard to the supply of products, the current issue of the following document

is applicable: The General Terms of Delivery for Products and Services of the Elec-

trical Industry, published by the Central Association of the Electrical Industry (Zen-

tralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent

version as well as the supplementary clause: "Expanded reservation of proprietor-

ship"

Es gelten die Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der

Elektroindustrie, herausgegeben vom Zentralverband Elektroindustrie (ZVEI) e.V.

in ihrer neusten Fassung sowie die Ergänzungsklausel: "Erweiterter Eigentumsvor-

behalt".

Safety Light Curtain SLCS

Contents

207484 2015-07

1 Introduction......................................................................... 3

2 Declaration of conformity .................................................. 4

2.1 Declaration of Conformity..............................................................................4

3 Safety................................................................................... 5

3.1 Symbols relevant to safety ............................................................................5

3.2 Intended use .................................................................................................5

3.3 General Safety Information ............................................................................5

4 Product Description ........................................................... 7

4.1 Use and Application......................................................................................7

4.2 Indicators and Operating Controls ................................................................8

4.3 Interfaces and connections ...........................................................................9

4.4 Delivery package ........................................................................................10

5 Installation......................................................................... 11

5.1 Preparation .................................................................................................11

5.2 Mounting.....................................................................................................13

5.3 Reflection....................................................................................................15

5.4 Connection and Operating Mode Setting....................................................16

5.4.1 Signal outputs on the receiver unit..........................................................17

5.4.2 Signal Inputs on the Transmitter Unit ......................................................18

5.4.3 Signal Inputs on the Receiver.................................................................19

5.4.4 Typical circuits ........................................................................................21

6 Commissioning................................................................. 22

6.1 Functional Testing .......................................................................................22

6.2 Multiple Positions........................................................................................22

7 Maintenance and Repair.................................................. 24

7.1 Maintenance ...............................................................................................24

7.2 Repair .........................................................................................................24

8 Troubleshooting................................................................ 25

8.1 Troubleshooting ..........................................................................................25

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Safety Light Curtain SLCS

Contents

9 Appendix........................................................................... 26

9.1 Technical Data............................................................................................ 26

9.1.1 Standards .............................................................................................. 28

9.2 Profile length and weight ............................................................................ 29

9.3 Dimensional drawing.................................................................................. 30

9.4 Designation Code ...................................................................................... 31

9.5 Response times ......................................................................................... 33

9.6 Periodic Checks ......................................................................................... 34

9.7 Application Checklist.................................................................................. 35

9.8 Accessories................................................................................................ 36

9.8.1 Mounting Aid OMH-SLCT-01 ................................................................. 37

9.8.2 Mounting Aid OMH-SLCT-02 ................................................................. 39

9.8.3 Mounting Aids OMH-SLCT-03 and OMH-SLCT-04................................ 39

9.8.4 Mounting aid OMH-SLCT-05................................................................. 41

9.8.5 Alignment aid......................................................................................... 42

9.8.6 Test rod.................................................................................................. 42

9.8.7 Connection Cables ................................................................................ 43

Safety Light Curtain SLCS

Introduction

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1Introduction

Congratulations

You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs

develops, produces and distributes electronic sensors and interface modules for

the market of automation technology on a worldwide scale.

Before you install this device and put it into operation, please read the operating

instructions thoroughly. The instructions and notes contained in this operating

manual will guide you step-by-step through the installation and commissioning

procedures to ensure trouble-free use of this product. By doing so, you:

■guarantee safe operation of the device

■can utilize the entire range of device functions

■avoid faulty operation and associated errors

■reduce costs from downtimes and incidental repairs

■increase the effectiveness and operating efficiency of your plant.

Store this operating manual somewhere safe in order to have it available for future

work on the device.

Directly after opening the packaging, please ensure that the device is intact and

that the package is complete.

Contact

If you have any questions about the device, its functions, or accessories, please

Pepperl+Fuchs GmbH

Lilienthalstraße 200

68307 Mannheim

Telephone: +49 621 776-4411

Fax: +49 621 776-274411

E-Mail: [email protected]

Symbols used

The following symbols are used in this manual:

Handling instructions

You will find handling instructions beside this symbol

Note!

This symbol draws your attention to important information.

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Safety Light Curtain SLCS

Declaration of conformity

2 Declaration of conformity

2.1 Declaration of Conformity

This product was developed and manufactured under observance of the

applicable European standards and guidelines.

The product manufacturer, Pepperl+Fuchs GmbH, 68307 Mannheim, Germany,

has a certified quality assurance system that conforms to ISO 9001.

Note!

A Declaration of Conformity can be requested from the manufacturer or

downloaded from www.pepperl-fuchs.com.

ISO9001

Safety Light Curtain SLCS

Safety

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3Safety

3.1 Symbols relevant to safety

3.2 Intended use

The SLCS safety light curtain may only be used in accordance with its intended

purpose as electro-sensitive protective equipment (ESPE) for securing hazardous

areas and dangerous locations.

If used for any other purpose, the intended function of the system can no longer

be guaranteed.

In addition to the notes in these instructions, the safety regulations, standards and

other regulations concerning the application must be taken into consideration.

3.3 General Safety Information

Only instructed specialist staff may operate the device in accordance with the

operating manual.

The following basic instructions must be observed at all times:

■The device must not be commissioned until the manual has been read and

understood

■The device must not be used out of specification without suitable protective

measures

■Tampering with the device is not permitted

■Do not remove the warnings or rating plates

Before selecting and using the product, an assessment must be made to

determine whether it is suitable for the application in question. Pepperl+Fuchs has

no influence on the selection and use of this product. Liability is therefore

restricted to the consistent quality of the product.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and

plants, or result in their complete failure.

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Safety Light Curtain SLCS

Safety

The product must be regularly checked and maintained by specialist personnel.

The outcome of inspection and maintenance work must be documented. Only

original spare parts from Pepperl+Fuchs may be used for repairs.

Use only recommended original accessories.see chapter 9.8

The operating company bears responsibility for observing locally applicable

safety regulations.

User modification and or repair are dangerous and will void the warranty and

exclude the manufacturer from any liability. If serious faults occur, stop using the

device. Secure the device against inadvertent operation. In the event of repairs,

return the device to your local Pepperl+Fuchs representative or sales office.

Store the device in the original packaging when not in use. This offers the device

optimal protection against impact and moisture.

Note!

Observe the laws and guidelines applicable to the use or intended purpose. The

device is only approved for appropriate and intended use. Ignoring these

instructions will void any warranty and absolve the manufacturer from any liability.

Note!

Disposal

Electronic waste is hazardous waste. When disposing of the equipment, observe

the current statutory requirements in the respective country of use, as well as local

regulations.

Safety Light Curtain SLCS

Product Description

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4 Product Description

4.1 Use and Application

Features

■Type 4 opto-electronic safety device in accordance with EN IEC 61496-1

■Self-testing

■Obstacle size, depending on type, 14 mm, 30 mm, 60 mm, 90 mm

■Protection field heights up to 1200 mm (SCLS14)

■Protection field heights up to 2400 mm (SLCS30, SLCS60, SLCS90)

■Protection field grid, 100 mm (SLCS14, SLCS30)

■Protection field grid, 300 mm (SLCS60, SLCS90)

■Selectable startup/restart interlock

■Selectable relay monitor

■Simple layout

■IP65 protection

■2 OSSDs (Output Signal Switching Devices)

Description

The SLCS safety light curtain consists of an transmitter and a receiver. The

protection field is formed by infrared light beams sent from the transmitter to the

receiver. The offset between the individual light beams determines the minimum

obstruction size (14, 30, 60 or 90 mm) that can be reliably detected in the entire

protection field range.

The transmitter contains a certain number of transmitter diodes that emit

protective beams. The number of transmitter diodes is determined by the

protection field height and size of the obstacle. The A/B mode function allows the

use of two safety light curtains in close proximity.

The receiver unit detects the transmitted beams, controls the two OSSD safety

outputs and carries out tests to ensure safety.

In addition to the displays behind the front panel of the receiver unit, there is one

pnp output, which indicates operational readiness, a dirty lens, or fault states. If an

internal fault occurs in the receiver unit, this output switches on and off at a

frequency of 5 Hz. If an external fault occurs, this output switches on and off at a

frequency of 1 Hz. If the received signal is too weak (e.g. due to a dirty lens), the

output switches on and off at a frequency of 2.5 Hz.

The test input on the transmitter initiates a test sequence. Activate the input by

applying 24 VDC to the input for a defined period of time.

The relay monitor (RM) and restart (RI) inputs allow monitoring of the switching

elements connected externally to the OSSDs and activation of the startup/restart

interlock function.

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Safety Light Curtain SLCS

Product Description

Figure 4.1 Schematic diagram of a detection device

4.2 Indicators and Operating Controls

The transmitter has two LEDs to display its operating status.

The receiver has five LEDs to display its operating status.

Figure 4.2 Displays from the transmitter unit and receiver unit

Transmitter unit

24 V supply 24 V supply

OSSDs

Status / Select RI-RM

Restart Interlock (RI)

Relay Monitor (RM)

Beam Code A/B

Protection

Receiver unit

Test

Beam Code A/B

No. Designation LED color Description

1Power LED Green Transmitter and receiver units operating

2A/B mode,

status Ye llow Indicator flashing at 1 Hz: testing time exceeded

or A/B mode input level change

Indicator flashing at 5 Hz: internal fault

3OSSD OFF Red OSSDs switched off

4OSSD ON Green OSSDs switched on

1 Power green

2 Mode A/B, Status yellow

3 OSSD OFF red

4 OSSD ON green

5 Restart/Status yellow

6 Mode A/B yellow

Transmitter unit Receiver unit

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